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Section A: Long Answer Questions

Attempt all questions.

5 questions
1long10 marks

A composite bar consists of a solid steel rod of diameter 30 mm30\ \text{mm} enclosed centrally within a copper tube of internal diameter 40 mm40\ \text{mm} and external diameter 60 mm60\ \text{mm}. The assembly is 1.5 m1.5\ \text{m} long and is rigidly connected at both ends by rigid end plates. The compound bar carries an axial compressive load of 90 kN90\ \text{kN}.

Take Esteel=200 GPaE_{steel}=200\ \text{GPa}, Ecopper=100 GPaE_{copper}=100\ \text{GPa}, αsteel=12×106 /C\alpha_{steel}=12\times10^{-6}\ /^{\circ}\text{C}, αcopper=18×106 /C\alpha_{copper}=18\times10^{-6}\ /^{\circ}\text{C}.

(a) Determine the stress carried by the steel rod and the copper tube and the overall shortening of the bar under the 90 kN90\ \text{kN} load. [6]

(b) If, in addition to the load, the temperature of the whole assembly is raised by 50C50^{\circ}\text{C}, determine the additional thermal stresses induced in the steel and copper. [4]

Cross-sectional areas

Steel rod (d=30 mmd=30\ \text{mm}):

As=π4(30)2=706.86 mm2A_s=\frac{\pi}{4}(30)^2 = 706.86\ \text{mm}^2

Copper tube (do=60, di=40 mmd_o=60,\ d_i=40\ \text{mm}):

Ac=π4(602402)=π4(36001600)=π4(2000)=1570.80 mm2A_c=\frac{\pi}{4}(60^2-40^2)=\frac{\pi}{4}(3600-1600)=\frac{\pi}{4}(2000)=1570.80\ \text{mm}^2

(a) Stresses under axial load

Compatibility (equal strain, rigid plates): εs=εc\varepsilon_s=\varepsilon_c

σsEs=σcEc  σs=σcEsEc=2σc\frac{\sigma_s}{E_s}=\frac{\sigma_c}{E_c}\ \Rightarrow\ \sigma_s=\sigma_c\frac{E_s}{E_c}=2\sigma_c

Equilibrium: P=σsAs+σcAcP=\sigma_s A_s+\sigma_c A_c

90×103=2σc(706.86)+σc(1570.80)=σc(1413.72+1570.80)=2984.52σc90\times10^3 = 2\sigma_c(706.86)+\sigma_c(1570.80)=\sigma_c(1413.72+1570.80)=2984.52\,\sigma_c σc=30.16 N/mm2 (compressive)\boxed{\sigma_c = 30.16\ \text{N/mm}^2\ \text{(compressive)}} σs=2σc=60.31 N/mm2 (compressive)\boxed{\sigma_s = 2\sigma_c = 60.31\ \text{N/mm}^2\ \text{(compressive)}}

Overall shortening (using steel strain):

δ=σsEsL=60.31200×103×1500=0.452 mm\delta=\frac{\sigma_s}{E_s}L=\frac{60.31}{200\times10^3}\times1500 = 0.452\ \text{mm} δ0.45 mm (shortening)\boxed{\delta \approx 0.45\ \text{mm (shortening)}}

(Check via copper: 30.16100×103×1500=0.452 mm\frac{30.16}{100\times10^3}\times1500=0.452\ \text{mm} — consistent.)

(b) Additional thermal stresses (ΔT = +50°C)

Copper has the higher α\alpha, so on heating it tends to expand more than steel. Being tied together, copper is restrained (put in compression) and steel is dragged out (put in tension).

Let σs\sigma_s' = tensile in steel, σc\sigma_c' = compressive in copper.

Equilibrium of internal thermal forces (no external load):

σsAs=σcAc  σs(706.86)=σc(1570.80)  σs=2.2222σc\sigma_s' A_s = \sigma_c' A_c \ \Rightarrow\ \sigma_s'(706.86)=\sigma_c'(1570.80)\ \Rightarrow\ \sigma_s'=2.2222\,\sigma_c'

Compatibility (free differential expansion absorbed by the two strains):

σsEs+σcEc=(αcαs)ΔT\frac{\sigma_s'}{E_s}+\frac{\sigma_c'}{E_c}=(\alpha_c-\alpha_s)\Delta T σs200×103+σc100×103=(1812)×106×50=3.0×104\frac{\sigma_s'}{200\times10^3}+\frac{\sigma_c'}{100\times10^3}=(18-12)\times10^{-6}\times50 = 3.0\times10^{-4}

Substitute σs=2.2222σc\sigma_s'=2.2222\,\sigma_c':

2.2222σc200000+σc100000=3.0×104\frac{2.2222\,\sigma_c'}{200000}+\frac{\sigma_c'}{100000}=3.0\times10^{-4} σc(1.1111×105+1.0×105)=3.0×104\sigma_c'(1.1111\times10^{-5}+1.0\times10^{-5})=3.0\times10^{-4} σc(2.1111×105)=3.0×104  σc=14.21 N/mm2\sigma_c'(2.1111\times10^{-5})=3.0\times10^{-4}\ \Rightarrow\ \sigma_c'=14.21\ \text{N/mm}^2 σc=14.21 N/mm2 (compressive, thermal)\boxed{\sigma_c'=14.21\ \text{N/mm}^2\ \text{(compressive, thermal)}} σs=2.2222×14.21=31.58 N/mm2\sigma_s'=2.2222\times14.21=31.58\ \text{N/mm}^2 σs=31.58 N/mm2 (tensile, thermal)\boxed{\sigma_s'=31.58\ \text{N/mm}^2\ \text{(tensile, thermal)}}

These add algebraically to the load stresses: steel net =60.3131.58=28.73=60.31-31.58=28.73 N/mm² compressive; copper net =30.16+14.21=44.37=30.16+14.21=44.37 N/mm² compressive.

compound-barsthermal-stresssimple-stress-strain
2long10 marks

A beam ABCDABCD of total length 8 m8\ \text{m} is supported at BB and at DD. The left end AA overhangs the support BB by 2 m2\ \text{m}. Loading:

  • A point load of 20 kN20\ \text{kN} at the free end AA.
  • A uniformly distributed load (UDL) of 10 kN/m10\ \text{kN/m} over the span BCBC, where CC is 4 m4\ \text{m} to the right of BB (i.e. the UDL runs 4 m4\ \text{m} from BB).
  • A point load of 30 kN30\ \text{kN} at CC.

Support DD is 6 m6\ \text{m} to the right of BB (so AABB = 2 m, BBCC = 4 m, CCDD = 2 m).

Draw the Shear Force Diagram (SFD) and Bending Moment Diagram (BMD), marking all salient values. Locate the point of maximum bending moment in span BDBD and the point(s) of contraflexure. [10]

Geometry (measuring xx from A)

A: x=0, B: x=2 m, C: x=6 m, D: x=8 m. Supports at B and D. Loads: 20 kN ↓ at A; UDL 10 kN/m over B→C (x=2 to 6, total 10×4=4010\times4=40 kN acting at x=4 m); 30 kN ↓ at C (x=6).

Reactions

Take moments about B (CW +), span B→D = 6 m:

MB=0: 20(2)+40(2)+30(4)RD(6)=0\sum M_B=0:\ -20(2) + 40(2) + 30(4) - R_D(6)=0

(20 kN at A is 2 m left of B; UDL resultant 40 kN at 2 m right of B; 30 kN at C is 4 m right of B; RDR_D is 6 m right of B.)

40+80+1206RD=06RD=160RD=26.67 kN-40 + 80 + 120 - 6R_D = 0 \Rightarrow 6R_D=160 \Rightarrow R_D=26.67\ \text{kN} Fy=0: RB+RD=20+40+30=90RB=9026.67=63.33 kN\sum F_y=0:\ R_B+R_D = 20+40+30 = 90 \Rightarrow R_B = 90-26.67 = 63.33\ \text{kN}

Shear Force (kN), left to right

  • Just right of A: V=20V=-20
  • Just left of B: 20-20
  • Just right of B: 20+63.33=+43.33-20+63.33 = +43.33
  • Over BC, UDL reduces V by 10 kN/m. At C (just left): 43.3310(4)=+3.3343.33 - 10(4) = +3.33
  • Just right of C (after 30 kN): 3.3330=26.673.33 - 30 = -26.67
  • Over CD (no load): constant 26.67-26.67 up to just left of D
  • Just right of D: 26.67+26.67=0-26.67 + 26.67 = 0 ✓ (closes)

SF changes sign within BC (from +43.33 to +3.33 it stays positive; then jumps to −26.67 at C). So the SF crosses zero at C (drops from +3.33 to −26.67). Max BM occurs at C.

Bending Moments (kN·m), sagging +

  • At A: 0
  • At B: MB=20(2)=40M_B = -20(2) = -40 (hogging)
  • At C (x=6x=6): take left side: 20(6)+63.33(4)10×4×2-20(6) + 63.33(4) - 10\times4\times2
MC=120+253.3380=+53.33 kN\cdotpm (sagging)M_C = -120 + 253.33 - 80 = +53.33\ \text{kN·m (sagging)}
  • At D: 0 (free... support end, moment = 0 since end)

(Check from right at C: MC=RD×2=26.67×2=53.33M_C = R_D\times2 = 26.67\times2 = 53.33 ✓)

Max sagging BM =+53.33= +53.33 kN·m at C; max hogging =40= -40 kN·m at B.

Point of contraflexure (M = 0) in span BC

For 2x62\le x\le6, with origin at A:

M(x)=20x+63.33(x2)10(x2)22M(x) = -20x + 63.33(x-2) - \frac{10(x-2)^2}{2}

Set M=0M=0:

20x+63.33x126.675(x2)2=0-20x + 63.33x -126.67 -5(x-2)^2 = 0 43.33x126.675(x24x+4)=043.33x -126.67 -5(x^2-4x+4)=0 5x2+63.33x146.67=05x263.33x+146.67=0-5x^2 +63.33x -146.67 = 0 \Rightarrow 5x^2 -63.33x +146.67=0 x=63.33±63.3324(5)(146.67)10=63.33±4010.72933.410=63.33±32.8210x=\frac{63.33\pm\sqrt{63.33^2-4(5)(146.67)}}{10}=\frac{63.33\pm\sqrt{4010.7-2933.4}}{10}=\frac{63.33\pm32.82}{10} x=3.05 m or 9.6 m.x=3.05\ \text{m or } 9.6\ \text{m}.

Only x=3.05x=3.05 m lies in BC. Point of contraflexure at x3.05x\approx3.05 m from A (≈1.05 m right of B).

Diagram summary

SFD (kN):  -20 ──── [B] jump to +43.33 ─\(slope -10)─ +3.33 [C] drop to -26.67 ──── 0 [D]
BMD (kN·m): 0 [A] ↓ -40 [B] rising, =0 at x≈3.05, peak +53.33 [C] ↓ 0 [D]

Results: RB=63.33R_B=63.33 kN, RD=26.67R_D=26.67 kN; Mmax,sag=+53.33M_{max,sag}=+53.33 kN·m at C; Mmax,hog=40M_{max,hog}=-40 kN·m at B; contraflexure at 3.05 m from A.

shear-force-diagrambending-moment-diagramoverhanging-beam
3long8 marks

A simply supported timber beam of span 4 m4\ \text{m} carries a uniformly distributed load of 6 kN/m6\ \text{kN/m} over its entire span (including self weight). The beam has a rectangular cross-section with depth =2×= 2\times width.

(a) Derive the simple bending (flexure) formula MI=σy=ER\dfrac{M}{I}=\dfrac{\sigma}{y}=\dfrac{E}{R}, stating all assumptions. [4]

(b) If the permissible bending stress is 8 N/mm28\ \text{N/mm}^2, determine the minimum required width bb and depth dd of the section. [4]

(a) Derivation of the flexure formula

Assumptions of simple bending theory:

  1. Material is homogeneous, isotropic and obeys Hooke's law.
  2. The beam is initially straight and bends in a circular arc.
  3. Plane sections normal to the axis remain plane after bending.
  4. Young's modulus is the same in tension and compression.
  5. Transverse sections have an axis of symmetry in the plane of bending; loads act in that plane (pure bending).
  6. Radius of curvature RR is large compared with section dimensions.

Strain–curvature: Consider a fibre at distance yy from the neutral axis (NA). Original length =Rdθ=R\,d\theta; after bending its length =(R+y)dθ=(R+y)d\theta.

ε=(R+y)dθRdθRdθ=yR\varepsilon=\frac{(R+y)d\theta - R\,d\theta}{R\,d\theta}=\frac{y}{R}

Stress: By Hooke's law σ=Eε=ERy\sigma=E\varepsilon=\dfrac{E}{R}y, hence σy=ER.\dfrac{\sigma}{y}=\dfrac{E}{R}. (i)

Moment of resistance: Force on element dAdA is σdA=ERydA\sigma\,dA=\dfrac{E}{R}y\,dA. Its moment about NA =ERy2dA=\dfrac{E}{R}y^2 dA. Total internal moment:

M=ERy2dA=ERI  MI=ER.M=\frac{E}{R}\int y^2\,dA=\frac{E}{R}I \ \Rightarrow\ \frac{M}{I}=\frac{E}{R}.

(ii)

Combining (i) and (ii):

MI=σy=ER\boxed{\dfrac{M}{I}=\dfrac{\sigma}{y}=\dfrac{E}{R}}

(The net axial force is zero, which forces the NA to pass through the centroid.)

(b) Section design

Maximum bending moment for a simply supported beam with UDL:

Mmax=wL28=6×428=12 kN\cdotpm=12×106 N\cdotpmmM_{max}=\frac{wL^2}{8}=\frac{6\times4^2}{8}=12\ \text{kN·m}=12\times10^6\ \text{N·mm}

Let width =b=b, depth d=2bd=2b. Section modulus:

Z=bd26=b(2b)26=4b36=2b33Z=\frac{bd^2}{6}=\frac{b(2b)^2}{6}=\frac{4b^3}{6}=\frac{2b^3}{3}

Required Z=Mmaxσperm=12×1068=1.5×106 mm3Z=\dfrac{M_{max}}{\sigma_{perm}}=\dfrac{12\times10^6}{8}=1.5\times10^6\ \text{mm}^3

2b33=1.5×106b3=2.25×106b=130.8 mm\frac{2b^3}{3}=1.5\times10^6 \Rightarrow b^3=2.25\times10^6 \Rightarrow b=130.8\ \text{mm} d=2b=261.5 mmd=2b=261.5\ \text{mm}

Adopt practical sizes:

b131 mm,d262 mm\boxed{b \approx 131\ \text{mm},\quad d \approx 262\ \text{mm}}

(Round up to e.g. b=135 mmb=135\ \text{mm}, d=270 mmd=270\ \text{mm} for safety.)

bending-stressflexure-formulasection-modulus
4long8 marks

At a point in a strained material, the stresses on two mutually perpendicular planes are σx=80 N/mm2\sigma_x = 80\ \text{N/mm}^2 (tensile) and σy=40 N/mm2\sigma_y = -40\ \text{N/mm}^2 (compressive), together with a shear stress τxy=30 N/mm2\tau_{xy}=30\ \text{N/mm}^2.

(a) Determine analytically the magnitudes and directions of the principal stresses and the maximum in-plane shear stress. [5]

(b) Verify your principal-stress values using Mohr's circle (state centre, radius and how the principal points are read off). [3]

Given

σx=80, σy=40, τxy=30\sigma_x=80,\ \sigma_y=-40,\ \tau_{xy}=30 (N/mm²).

(a) Analytical principal stresses

Mean (centre) stress:

σavg=σx+σy2=80+(40)2=20 N/mm2\sigma_{avg}=\frac{\sigma_x+\sigma_y}{2}=\frac{80+(-40)}{2}=20\ \text{N/mm}^2

Radius term:

R=(σxσy2)2+τxy2=(80(40)2)2+302=602+302=3600+900=4500=67.08R=\sqrt{\left(\frac{\sigma_x-\sigma_y}{2}\right)^2+\tau_{xy}^2}=\sqrt{\left(\frac{80-(-40)}{2}\right)^2+30^2}=\sqrt{60^2+30^2}=\sqrt{3600+900}=\sqrt{4500}=67.08

Principal stresses:

σ1=σavg+R=20+67.08=87.08 N/mm2\sigma_1=\sigma_{avg}+R=20+67.08=87.08\ \text{N/mm}^2 σ2=σavgR=2067.08=47.08 N/mm2\sigma_2=\sigma_{avg}-R=20-67.08=-47.08\ \text{N/mm}^2 σ1=87.08 N/mm2 (T),σ2=47.08 N/mm2 (C)\boxed{\sigma_1=87.08\ \text{N/mm}^2\ (T),\quad \sigma_2=-47.08\ \text{N/mm}^2\ (C)}

Maximum in-plane shear:

τmax=R=67.08 N/mm2\tau_{max}=R=67.08\ \text{N/mm}^2 τmax=67.08 N/mm2\boxed{\tau_{max}=67.08\ \text{N/mm}^2}

Orientation of principal planes:

tan2θp=2τxyσxσy=2(30)80(40)=60120=0.5\tan 2\theta_p=\frac{2\tau_{xy}}{\sigma_x-\sigma_y}=\frac{2(30)}{80-(-40)}=\frac{60}{120}=0.5 2θp=26.57θp=13.28 (to plane of σ1; the other principal plane at 103.28).2\theta_p=26.57^{\circ}\Rightarrow \theta_p=13.28^{\circ}\ \text{(to plane of }\sigma_1\text{; the other principal plane at }103.28^{\circ}).

Plane of τmax\tau_{max} is at θp+45=58.28\theta_p+45^{\circ}=58.28^{\circ}.

(b) Mohr's circle verification

  • Plot point X=(σx,τxy)=(80,30)X=(\sigma_x,\,-\tau_{xy})=(80,\,-30) and Y=(σy,+τxy)=(40,30)Y=(\sigma_y,\,+\tau_{xy})=(-40,\,30) (using the convention that gives consistent rotation).
  • Centre CC on the σ\sigma-axis =(σx+σy2,0)=(20,0)=\left(\dfrac{\sigma_x+\sigma_y}{2},0\right)=(20,0).
  • Radius == distance CX=(8020)2+302=3600+900=67.08CX=\sqrt{(80-20)^2+30^2}=\sqrt{3600+900}=67.08.
  • Principal stresses are where the circle cuts the σ\sigma-axis: σ=20±67.08\sigma=20\pm67.08, i.e. 87.0887.08 and 47.08-47.08 N/mm² — matching part (a).
  • The top of the circle gives τmax=R=67.08\tau_{max}=R=67.08 N/mm² at the centre stress 2020.
  • The angle XCA1\angle XCA_1 on the circle =2θp=26.57=2\theta_p=26.57^{\circ}; on the physical element this halves to 13.2813.28^{\circ}, agreeing with the analytical orientation.
        τ
        |     o (top, τmax=67.08 at σ=20)
   Y(-40,30)
  ------C(20,0)------------------ σ
   σ2=-47.08      σ1=87.08
        X(80,-30)

Verification complete — both methods give σ1=87.08\sigma_1=87.08, σ2=47.08\sigma_2=-47.08 N/mm².

principal-stressesmohr-circleplane-stress
5long8 marks

(a) Derive the torsion equation TJ=τr=GθL\dfrac{T}{J}=\dfrac{\tau}{r}=\dfrac{G\theta}{L} for a circular shaft, listing the assumptions. [3]

(b) A solid circular shaft is to transmit 120 kW120\ \text{kW} at 200 rpm200\ \text{rpm}. The permissible shear stress is 60 N/mm260\ \text{N/mm}^2 and the angle of twist must not exceed 11^{\circ} over a length of 2 m2\ \text{m}. Taking G=80 GPaG=80\ \text{GPa}, determine the required shaft diameter. [5]

(a) Torsion equation derivation

Assumptions:

  1. Material is homogeneous, isotropic and linearly elastic (Hooke's law in shear).
  2. The shaft is circular and remains circular after twisting.
  3. Plane cross-sections remain plane and do not warp.
  4. Radii remain straight after twisting (no distortion of cross-section).
  5. Twist is uniform along the length; stress proportional to distance from axis.

Shear strain–twist: A line on the surface at radius rr rotates by angle γ\gamma (shear strain) over length LL, while the far end rotates through angle θ\theta. Arc compatibility: rθ=Lγr\theta = L\gamma, so

γ=rθL.\gamma=\frac{r\theta}{L}.

By Hooke's law in shear, τ=Gγ=GθLr\tau=G\gamma=\dfrac{G\theta}{L}r, hence

τr=GθL.\frac{\tau}{r}=\frac{G\theta}{L}.

(i)

Torque–stress: Shear force on ring dAdA at radius rr is τdA=GθLrdA\tau\,dA=\dfrac{G\theta}{L}r\,dA; its moment about the axis is GθLr2dA\dfrac{G\theta}{L}r^2\,dA. Total torque:

T=GθLr2dA=GθLJ  TJ=GθL.T=\frac{G\theta}{L}\int r^2\,dA=\frac{G\theta}{L}J\ \Rightarrow\ \frac{T}{J}=\frac{G\theta}{L}.

(ii)

Combining (i) & (ii):

TJ=τr=GθL\boxed{\dfrac{T}{J}=\dfrac{\tau}{r}=\dfrac{G\theta}{L}}

(b) Shaft diameter

Torque from power:

T=60P2πN=60×120×1032π×200=7.2×1061256.6=5729.6 N\cdotpm=5.7296×106 N\cdotpmmT=\frac{60P}{2\pi N}=\frac{60\times120\times10^3}{2\pi\times200}=\frac{7.2\times10^6}{1256.6}=5729.6\ \text{N·m}=5.7296\times10^6\ \text{N·mm}

(i) Strength criterion (τ60\tau\le60 N/mm²), using T=π16τd3T=\dfrac{\pi}{16}\tau d^3:

d3=16Tπτ=16×5.7296×106π×60=9.167×107188.50=486,400 mm3d^3=\frac{16T}{\pi\tau}=\frac{16\times5.7296\times10^6}{\pi\times60}=\frac{9.167\times10^7}{188.50}=486{,}400\ \text{mm}^3 d=78.65 mmd=78.65\ \text{mm}

(ii) Stiffness criterion (θ1=0.017453\theta\le1^{\circ}=0.017453 rad), using θ=TLGJ\theta=\dfrac{TL}{GJ} with J=π32d4J=\dfrac{\pi}{32}d^4:

Jreq=TLGθ=5.7296×106×200080×103×0.017453=1.14592×10101396.3=8.207×106 mm4J_{req}=\frac{TL}{G\theta}=\frac{5.7296\times10^6\times2000}{80\times10^3\times0.017453}=\frac{1.14592\times10^{10}}{1396.3}=8.207\times10^{6}\ \text{mm}^4 d4=32Jreqπ=32×8.207×106π=8.357×107 mm4d^4=\frac{32 J_{req}}{\pi}=\frac{32\times8.207\times10^6}{\pi}=8.357\times10^{7}\ \text{mm}^4 d=(8.357×107)1/4=95.6 mmd=(8.357\times10^7)^{1/4}=95.6\ \text{mm}

Governing diameter = larger of the two (stiffness governs):

d96 mm (adopt 100 mm)\boxed{d \approx 96\ \text{mm (adopt }100\ \text{mm)}}
torsionshaftspower-transmission
B

Section B: Short Answer Questions

Attempt all questions.

6 questions
6short6 marks

A steel bar 50 mm×50 mm50\ \text{mm}\times50\ \text{mm} in section and 250 mm250\ \text{mm} long is subjected to an axial tensile pull of 200 kN200\ \text{kN}. The extension is measured as 0.125 mm0.125\ \text{mm} and the decrease in each lateral dimension is 0.00625 mm0.00625\ \text{mm}.

Determine (a) Young's modulus EE, (b) Poisson's ratio ν\nu, (c) the bulk modulus KK and (d) the modulus of rigidity GG. [6]

Given

A=50×50=2500 mm2A=50\times50=2500\ \text{mm}^2, L=250 mmL=250\ \text{mm}, P=200 kN=200000 NP=200\ \text{kN}=200000\ \text{N}, δL=0.125 mm\delta L=0.125\ \text{mm}, lateral contraction =0.00625=0.00625 mm on the 50 mm side.

(a) Young's modulus

σ=PA=2000002500=80 N/mm2\sigma=\frac{P}{A}=\frac{200000}{2500}=80\ \text{N/mm}^2 εlong=δLL=0.125250=5×104\varepsilon_{long}=\frac{\delta L}{L}=\frac{0.125}{250}=5\times10^{-4} E=σεlong=805×104=1.6×105 N/mm2E=\frac{\sigma}{\varepsilon_{long}}=\frac{80}{5\times10^{-4}}=1.6\times10^{5}\ \text{N/mm}^2 E=160 GPa\boxed{E=160\ \text{GPa}}

(b) Poisson's ratio

εlat=0.0062550=1.25×104\varepsilon_{lat}=\frac{0.00625}{50}=1.25\times10^{-4} ν=εlatεlong=1.25×1045×104=0.25\nu=\frac{\varepsilon_{lat}}{\varepsilon_{long}}=\frac{1.25\times10^{-4}}{5\times10^{-4}}=0.25 ν=0.25\boxed{\nu=0.25}

(c) Bulk modulus

K=E3(12ν)=1603(10.5)=1601.5=106.67 GPaK=\frac{E}{3(1-2\nu)}=\frac{160}{3(1-0.5)}=\frac{160}{1.5}=106.67\ \text{GPa} K=106.67 GPa\boxed{K=106.67\ \text{GPa}}

(d) Modulus of rigidity

G=E2(1+ν)=1602(1.25)=1602.5=64 GPaG=\frac{E}{2(1+\nu)}=\frac{160}{2(1.25)}=\frac{160}{2.5}=64\ \text{GPa} G=64 GPa\boxed{G=64\ \text{GPa}}
elastic-constantspoisson-ratiobulk-modulus
7short6 marks

An I-section beam has the following dimensions: top and bottom flanges each 150 mm150\ \text{mm} wide × 20 mm\times\ 20\ \text{mm} thick; web 10 mm10\ \text{mm} thick and 160 mm160\ \text{mm} deep (between flanges). The overall depth is 200 mm200\ \text{mm}. At a particular section the transverse shear force is 80 kN80\ \text{kN}.

Determine the maximum shear stress (at the neutral axis) and the shear stress at the junction of flange and web. Sketch the shear-stress distribution. [6]

Section properties (symmetric I, NA at mid-depth)

Overall depth =200=200 mm, so NA is 100100 mm from top/bottom.

Moment of inertia about NA:

I=BD312(Bt)d312=150×200312(15010)×160312I=\frac{B D^3}{12}-\frac{(B-t)\,d^3}{12}=\frac{150\times200^3}{12}-\frac{(150-10)\times160^3}{12} =150×8×10612140×4.096×10612=100×10647.79×106=52.21×106 mm4=\frac{150\times8\times10^6}{12}-\frac{140\times4.096\times10^6}{12}=100\times10^6 - 47.79\times10^6 = 52.21\times10^6\ \text{mm}^4

Shear formula: τ=VAyˉIb\tau=\dfrac{V\,A\bar{y}}{I\,b}, with V=80×103V=80\times10^3 N.

Shear stress at NA (max), b=t=10b=t=10 mm

First moment QQ of area above NA about NA:

  • Flange (150×20150\times20), centroid at 10010=90100-10=90 mm: Ayˉ=150×20×90=270000 mm3A\bar y = 150\times20\times90 = 270000\ \text{mm}^3
  • Half web (10×8010\times80), centroid at 4040 mm: Ayˉ=10×80×40=32000 mm3A\bar y = 10\times80\times40 = 32000\ \text{mm}^3
QNA=270000+32000=302000 mm3Q_{NA}=270000+32000=302000\ \text{mm}^3 τmax=80×103×30200052.21×106×10=2.416×10105.221×108=46.3 N/mm2\tau_{max}=\frac{80\times10^3\times302000}{52.21\times10^6\times10}=\frac{2.416\times10^{10}}{5.221\times10^{8}}=46.3\ \text{N/mm}^2 τmax=46.3 N/mm2 (at NA)\boxed{\tau_{max}=46.3\ \text{N/mm}^2 \text{ (at NA)}}

At flange–web junction

QQ = flange only =270000 mm3=270000\ \text{mm}^3.

In the web (b=10b=10 mm):

τweb=80×103×27000052.21×106×10=2.16×10105.221×108=41.4 N/mm2\tau_{web}=\frac{80\times10^3\times270000}{52.21\times10^6\times10}=\frac{2.16\times10^{10}}{5.221\times10^8}=41.4\ \text{N/mm}^2

In the flange (b=150b=150 mm) at the same level:

τflange=80×103×27000052.21×106×150=2.76 N/mm2\tau_{flange}=\frac{80\times10^3\times270000}{52.21\times10^6\times150}=2.76\ \text{N/mm}^2 τjunction=41.4 N/mm2 (web side), 2.76 N/mm2 (flange side)\boxed{\tau_{junction}=41.4\ \text{N/mm}^2 \text{ (web side)},\ 2.76\ \text{N/mm}^2 \text{ (flange side)}}

Distribution sketch

  top  0
 flange  small parabola → 2.76 (flange side at junction)
  ┌── jump (b: 150→10) ──┐
  web   41.4 → rises to 46.3 at NA → 41.4
  └── jump (b: 10→150) ──┘
 flange  2.76 → 0 at bottom

The distribution is parabolic in each part with abrupt jumps at the flange–web junctions due to the sudden change in width; maximum at NA = 46.3 N/mm².

shear-stress-distributiontransverse-sheari-section
8short6 marks

A thin cylindrical pressure vessel of internal diameter 1.2 m1.2\ \text{m} and wall thickness 12 mm12\ \text{mm} is subjected to an internal pressure of 2 N/mm22\ \text{N/mm}^2. Take E=200 GPaE=200\ \text{GPa} and ν=0.3\nu=0.3.

Determine (a) the circumferential (hoop) stress, (b) the longitudinal stress, (c) the change in diameter, and (d) the volumetric strain. [6]

Given

d=1200 mmd=1200\ \text{mm}, t=12 mmt=12\ \text{mm}, p=2 N/mm2p=2\ \text{N/mm}^2, E=200000 N/mm2E=200000\ \text{N/mm}^2, ν=0.3\nu=0.3.

(a) Hoop (circumferential) stress

σh=pd2t=2×12002×12=240024=100 N/mm2\sigma_h=\frac{p d}{2t}=\frac{2\times1200}{2\times12}=\frac{2400}{24}=100\ \text{N/mm}^2 σh=100 N/mm2\boxed{\sigma_h=100\ \text{N/mm}^2}

(b) Longitudinal stress

σl=pd4t=2×12004×12=240048=50 N/mm2\sigma_l=\frac{p d}{4t}=\frac{2\times1200}{4\times12}=\frac{2400}{48}=50\ \text{N/mm}^2 σl=50 N/mm2\boxed{\sigma_l=50\ \text{N/mm}^2}

(c) Change in diameter

Circumferential (hoop) strain:

εh=1E(σhνσl)=1200000(1000.3×50)=10015200000=85200000=4.25×104\varepsilon_h=\frac{1}{E}(\sigma_h-\nu\sigma_l)=\frac{1}{200000}(100-0.3\times50)=\frac{100-15}{200000}=\frac{85}{200000}=4.25\times10^{-4} δd=εhd=4.25×104×1200=0.51 mm\delta d=\varepsilon_h\,d=4.25\times10^{-4}\times1200=0.51\ \text{mm} δd=0.51 mm (increase)\boxed{\delta d=0.51\ \text{mm (increase)}}

(d) Volumetric strain

Longitudinal strain:

εl=1E(σlνσh)=1200000(500.3×100)=5030200000=20200000=1.0×104\varepsilon_l=\frac{1}{E}(\sigma_l-\nu\sigma_h)=\frac{1}{200000}(50-0.3\times100)=\frac{50-30}{200000}=\frac{20}{200000}=1.0\times10^{-4} εv=2εh+εl=2(4.25×104)+1.0×104=8.5×104+1.0×104=9.5×104\varepsilon_v=2\varepsilon_h+\varepsilon_l=2(4.25\times10^{-4})+1.0\times10^{-4}=8.5\times10^{-4}+1.0\times10^{-4}=9.5\times10^{-4} εv=9.5×104=0.00095\boxed{\varepsilon_v=9.5\times10^{-4}=0.00095}
thin-cylindershoop-stresspressure-vessel
9short6 marks

A hollow cast-iron column has external diameter 200 mm200\ \text{mm}, internal diameter 160 mm160\ \text{mm} and length 4 m4\ \text{m}. Both ends are fixed.

(a) Determine the buckling (crippling) load by Euler's formula, taking E=100 GPaE=100\ \text{GPa}. [3]

(b) Determine the safe load by Rankine's formula, taking σc=550 N/mm2\sigma_c=550\ \text{N/mm}^2 and Rankine constant a=11600a=\dfrac{1}{1600}, and compare. [3]

Section properties

A=π4(20021602)=π4(4000025600)=π4(14400)=11309.7 mm2A=\frac{\pi}{4}(200^2-160^2)=\frac{\pi}{4}(40000-25600)=\frac{\pi}{4}(14400)=11309.7\ \text{mm}^2 I=π64(20041604)=π64(1.6×1096.5536×108)=π64(9.4464×108)=4.6378×107 mm4I=\frac{\pi}{64}(200^4-160^4)=\frac{\pi}{64}(1.6\times10^9-6.5536\times10^8)=\frac{\pi}{64}(9.4464\times10^8)=4.6378\times10^{7}\ \text{mm}^4

Radius of gyration:

k=I/A=4.6378×10711309.7=4101.2=64.04 mmk=\sqrt{I/A}=\sqrt{\frac{4.6378\times10^7}{11309.7}}=\sqrt{4101.2}=64.04\ \text{mm}

Both ends fixed: effective length Le=L2=40002=2000 mmL_e=\dfrac{L}{2}=\dfrac{4000}{2}=2000\ \text{mm}.

(a) Euler's crippling load

PE=π2EILe2=π2×100×103×4.6378×10720002=9.8696×4.6378×10124×106P_E=\frac{\pi^2 E I}{L_e^2}=\frac{\pi^2\times100\times10^3\times4.6378\times10^7}{2000^2}=\frac{9.8696\times4.6378\times10^{12}}{4\times10^6} =4.5773×10134×106=1.1443×107 N=\frac{4.5773\times10^{13}}{4\times10^6}=1.1443\times10^{7}\ \text{N} PE11,443 kN11.44 MN\boxed{P_E\approx11{,}443\ \text{kN}\approx11.44\ \text{MN}}

(b) Rankine's load

PR=σcA1+a(Lek)2P_R=\frac{\sigma_c\,A}{1+a\left(\dfrac{L_e}{k}\right)^2}

Slenderness ratio: Lek=200064.04=31.23\dfrac{L_e}{k}=\dfrac{2000}{64.04}=31.23, so (Lek)2=975.5\left(\dfrac{L_e}{k}\right)^2=975.5.

Denominator=1+11600×975.5=1+0.6097=1.6097\text{Denominator}=1+\frac{1}{1600}\times975.5=1+0.6097=1.6097 Numerator=550×11309.7=6.2203×106 N\text{Numerator}=550\times11309.7=6.2203\times10^{6}\ \text{N} PR=6.2203×1061.6097=3.865×106 NP_R=\frac{6.2203\times10^6}{1.6097}=3.865\times10^{6}\ \text{N} PR3865 kN\boxed{P_R\approx3865\ \text{kN}}

Comparison

Euler gives 11,443\approx11{,}443 kN whereas Rankine gives 3865\approx3865 kN. Euler over-predicts because for this relatively stocky column (slenderness only 31\approx31) the failure is dominated by crushing, not pure elastic buckling. Rankine's load (≈3865 kN) is the realistic/safe estimate.

columnseuler-bucklingrankine-formula
10short6 marks

A vertical steel bar of diameter 25 mm25\ \text{mm} and length 2 m2\ \text{m} hangs from a rigid support and carries a collar at its lower end. A weight of 500 N500\ \text{N} falls through a height of 80 mm80\ \text{mm} onto the collar.

Taking E=200 GPaE=200\ \text{GPa}, determine (a) the instantaneous (impact) stress induced in the bar, (b) the instantaneous elongation, and (c) the strain energy stored. [6]

Given

d=25 mmd=25\ \text{mm}, L=2000 mmL=2000\ \text{mm}, W=500 NW=500\ \text{N}, h=80 mmh=80\ \text{mm}, E=200000 N/mm2E=200000\ \text{N/mm}^2.

A=π4(25)2=490.87 mm2A=\frac{\pi}{4}(25)^2=490.87\ \text{mm}^2

(a) Impact stress

For a falling weight, the instantaneous stress σ\sigma satisfies the energy balance W(h+δ)=12σε(AL)W(h+\delta)=\tfrac{1}{2}\sigma\varepsilon\,(AL), giving the standard result:

σ=WA[1+1+2hAEWL]\sigma=\frac{W}{A}\left[1+\sqrt{1+\frac{2hAE}{WL}}\right]

Static stress WA=500490.87=1.0186 N/mm2\dfrac{W}{A}=\dfrac{500}{490.87}=1.0186\ \text{N/mm}^2.

Inner term:

2hAEWL=2×80×490.87×200000500×2000=1.5708×10101.0×106=15707.96\frac{2hAE}{WL}=\frac{2\times80\times490.87\times200000}{500\times2000}=\frac{1.5708\times10^{10}}{1.0\times10^{6}}=15707.96 1+15707.96=15708.96=125.34\sqrt{1+15707.96}=\sqrt{15708.96}=125.34 σ=1.0186(1+125.34)=1.0186×126.34=128.7 N/mm2\sigma=1.0186\,(1+125.34)=1.0186\times126.34=128.7\ \text{N/mm}^2 σ128.7 N/mm2\boxed{\sigma\approx128.7\ \text{N/mm}^2}

(b) Instantaneous elongation

δ=σLE=128.7×2000200000=1.287 mm\delta=\frac{\sigma L}{E}=\frac{128.7\times2000}{200000}=1.287\ \text{mm} δ1.29 mm\boxed{\delta\approx1.29\ \text{mm}}

(c) Strain energy stored

U=σ22E×(volume)=σ22EALU=\frac{\sigma^2}{2E}\times(\text{volume})=\frac{\sigma^2}{2E}\,A L U=128.722×200000×490.87×2000=16563.7400000×9.8174×105U=\frac{128.7^2}{2\times200000}\times490.87\times2000=\frac{16563.7}{400000}\times9.8174\times10^{5} =0.041409×9.8174×105=40655 N\cdotpmm40.7 J=0.041409\times9.8174\times10^5=40655\ \text{N·mm}\approx40.7\ \text{J} U40.7 J\boxed{U\approx40.7\ \text{J}}

(Check by work-energy: W(h+δ)=500(80+1.287)=500×81.287=40643 N\cdotpmmW(h+\delta)=500\,(80+1.287)=500\times81.287=40643\ \text{N·mm} ≈ U ✓.)

strain-energyimpact-loadingresilience
11short6 marks

A stepped steel bar carries an axial tensile load and has three segments in series:

SegmentLengthDiameter
AB400 mm20 mm
BC500 mm30 mm
CD600 mm25 mm

The bar carries an axial pull of 40 kN40\ \text{kN}. Taking E=200 GPaE=200\ \text{GPa}, determine the stress in each segment and the total elongation of the bar. [6]

Given

P=40 kN=40000 NP=40\ \text{kN}=40000\ \text{N}, E=200000 N/mm2E=200000\ \text{N/mm}^2. Same axial force passes through all segments.

Areas

AAB=π4(20)2=314.16 mm2A_{AB}=\frac{\pi}{4}(20)^2=314.16\ \text{mm}^2 ABC=π4(30)2=706.86 mm2A_{BC}=\frac{\pi}{4}(30)^2=706.86\ \text{mm}^2 ACD=π4(25)2=490.87 mm2A_{CD}=\frac{\pi}{4}(25)^2=490.87\ \text{mm}^2

Stresses (σ=P/A\sigma=P/A)

σAB=40000314.16=127.32 N/mm2\sigma_{AB}=\frac{40000}{314.16}=127.32\ \text{N/mm}^2 σBC=40000706.86=56.59 N/mm2\sigma_{BC}=\frac{40000}{706.86}=56.59\ \text{N/mm}^2 σCD=40000490.87=81.49 N/mm2\sigma_{CD}=\frac{40000}{490.87}=81.49\ \text{N/mm}^2 σAB=127.3, σBC=56.6, σCD=81.5 N/mm2\boxed{\sigma_{AB}=127.3,\ \sigma_{BC}=56.6,\ \sigma_{CD}=81.5\ \text{N/mm}^2}

Total elongation (δ=PLAE\delta=\sum \dfrac{PL}{AE})

δAB=40000×400314.16×200000=1.6×1076.2832×107=0.2546 mm\delta_{AB}=\frac{40000\times400}{314.16\times200000}=\frac{1.6\times10^{7}}{6.2832\times10^{7}}=0.2546\ \text{mm} δBC=40000×500706.86×200000=2.0×1071.41372×108=0.1415 mm\delta_{BC}=\frac{40000\times500}{706.86\times200000}=\frac{2.0\times10^{7}}{1.41372\times10^{8}}=0.1415\ \text{mm} δCD=40000×600490.87×200000=2.4×1079.8174×107=0.2445 mm\delta_{CD}=\frac{40000\times600}{490.87\times200000}=\frac{2.4\times10^{7}}{9.8174\times10^{7}}=0.2445\ \text{mm} δtotal=0.2546+0.1415+0.2445=0.6406 mm\delta_{total}=0.2546+0.1415+0.2445=0.6406\ \text{mm} δtotal0.64 mm\boxed{\delta_{total}\approx0.64\ \text{mm}}

Alternatively each δi=σiLiE\delta_i=\dfrac{\sigma_i L_i}{E} gives the same values (e.g. 127.32×400200000=0.2546\dfrac{127.32\times400}{200000}=0.2546 mm ✓).

simple-stress-strainstepped-bardeformation

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