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Section A: Long Answer Questions

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5 questions
1long12 marks

A single-bolted lap joint connects two plates each of width 120mm120\,\text{mm} and thickness 10mm10\,\text{mm}. The plates carry an axial pull and are connected by M20 bolts of grade 4.6 in a single row. Using working stress method (IS 800) with permissible stresses: bolt shear τvf=100N/mm2\tau_{vf}=100\,\text{N/mm}^2, bolt bearing σpf=300N/mm2\sigma_{pf}=300\,\text{N/mm}^2, and plate axial tension σat=150N/mm2\sigma_{at}=150\,\text{N/mm}^2:

(a) Determine the strength of one M20 bolt in single shear and in bearing (use gross diameter for bearing, net stress area Anb=245mm2A_{nb}=245\,\text{mm}^2 for shear).

(b) Determine the safe load the joint can carry if it has 4 bolts at a pitch of 50mm50\,\text{mm} and an edge distance of 33mm33\,\text{mm}, checking bolt value and net plate section.

(c) Compute the efficiency of the joint.

(a) Strength of one M20 bolt

Nominal diameter d=20mmd = 20\,\text{mm}, hole diameter dh=20+2=22mmd_h = 20+2 = 22\,\text{mm}.

Single shear value (on net tensile stress area):

Vs=τvfAnb=100×245=24,500N=24.5kNV_s = \tau_{vf}\cdot A_{nb} = 100 \times 245 = 24{,}500\,\text{N} = 24.5\,\text{kN}

Bearing value (on gross diameter ×\times thinner plate t=10mmt=10\,\text{mm}):

Vb=σpfdt=300×20×10=60,000N=60.0kNV_b = \sigma_{pf}\cdot d \cdot t = 300 \times 20 \times 10 = 60{,}000\,\text{N} = 60.0\,\text{kN}

The bolt value = lesser of the two = 24.5kN\boxed{24.5\,\text{kN}} (shear governs).

(b) Safe load of the 4-bolt joint

Strength based on bolts:

Pbolts=4×24.5=98.0kNP_{bolts} = 4 \times 24.5 = 98.0\,\text{kN}

Net plate section (single row, deduct one hole):

Anet=(bdh)t=(12022)×10=980mm2A_{net} = (b - d_h)\,t = (120 - 22)\times 10 = 980\,\text{mm}^2 Pplate=σatAnet=150×980=147,000N=147.0kNP_{plate} = \sigma_{at}\cdot A_{net} = 150 \times 980 = 147{,}000\,\text{N} = 147.0\,\text{kN}

Safe load = lesser of PboltsP_{bolts} and PplateP_{plate} = 98.0kN\boxed{98.0\,\text{kN}} (bolt shear governs).

(c) Efficiency

Strength of solid (gross) plate:

Pgross=σatbt=150×120×10=180,000N=180.0kNP_{gross} = \sigma_{at}\cdot b \cdot t = 150 \times 120 \times 10 = 180{,}000\,\text{N} = 180.0\,\text{kN} η=safe loadPgross=98.0180.0=0.544=54.4%\eta = \frac{\text{safe load}}{P_{gross}} = \frac{98.0}{180.0} = 0.544 = \boxed{54.4\%}
  ====[ plate 1 ]====
   o   o   o   o      <- 4 M20 bolts, pitch 50, edge 33
  ====[ plate 2 ]====

Pitch 502.5d=5050 \geq 2.5d = 50 OK; edge distance 331.5dh=3333 \geq 1.5d_h = 33 OK.

bolted-connectionshear-bearingconnection-design
2long12 marks

A steel column of effective length 4.0m4.0\,\text{m} is to carry a factored axial compressive load of 1100kN1100\,\text{kN}. It is built from an ISHB 250 section having the following properties: area A=6971mm2A = 6971\,\text{mm}^2, rzz=108.5mmr_{zz} = 108.5\,\text{mm}, ryy=53.5mmr_{yy} = 53.5\,\text{mm}. Steel is Fe 410 (fy=250N/mm2f_y = 250\,\text{N/mm}^2). Using the limit state method (IS 800:2007) with buckling class 'c' about the weaker axis (use design compressive stress fcdf_{cd} from the table below):

λ\lambda (KL/r)fcdf_{cd} (N/mm²), class c
70152
75142
80136

(a) Compute the slenderness ratio about the governing axis.

(b) Determine the design compressive strength of the column (interpolate fcdf_{cd}).

(c) State whether the section is adequate.

(a) Slenderness ratio

The weaker axis (y-y) governs because ryy<rzzr_{yy} < r_{zz}.

λ=KLryy=400053.5=74.7774.8\lambda = \frac{KL}{r_{yy}} = \frac{4000}{53.5} = 74.77 \approx \boxed{74.8}

(About z-z: 4000/108.5=36.94000/108.5 = 36.9, not critical.)

(b) Design compressive strength

Interpolate fcdf_{cd} for λ=74.8\lambda = 74.8 between λ=70(fcd=152)\lambda = 70\,(f_{cd}=152) and λ=75(fcd=142)\lambda = 75\,(f_{cd}=142):

fcd=152(152142)×74.8707570=15210×4.85=1529.6=142.4N/mm2f_{cd} = 152 - (152-142)\times\frac{74.8-70}{75-70} = 152 - 10\times\frac{4.8}{5} = 152 - 9.6 = 142.4\,\text{N/mm}^2

Design compressive strength:

Pd=Afcd=6971×142.4=992,670N=992.7kNP_d = A\cdot f_{cd} = 6971 \times 142.4 = 992{,}670\,\text{N} = \boxed{992.7\,\text{kN}}

(c) Adequacy check

Required factored load =1100kN>Pd=992.7kN= 1100\,\text{kN} > P_d = 992.7\,\text{kN}.

Pddemand=992.71100=0.90<1.0\frac{P_d}{\text{demand}} = \frac{992.7}{1100} = 0.90 < 1.0

The section is NOT adequate (under-strength by about 10%). A heavier section (e.g. ISHB 250 with cover plates, or ISHB 300) is required to raise PdP_d above 1100kN1100\,\text{kN}.

compression-membercolumn-designslenderness
3long12 marks

A simply supported steel beam of span 6m6\,\text{m} carries a factored uniformly distributed load of 40kN/m40\,\text{kN/m} (inclusive of self weight). The compression flange is fully laterally restrained. The trial section is ISMB 450 with plastic section modulus Zpz=1,533,400mm3Z_{pz} = 1{,}533{,}400\,\text{mm}^3, depth h=450mmh = 450\,\text{mm}, web thickness tw=9.4mmt_w = 9.4\,\text{mm}. Steel is Fe 410 (fy=250N/mm2f_y = 250\,\text{N/mm}^2). Use γm0=1.10\gamma_{m0} = 1.10. The section is plastic (βb=1\beta_b = 1).

(a) Compute the design bending moment and shear force.

(b) Check the section for bending (low shear assumed).

(c) Check the section for shear.

(a) Design actions

Factored UDL w=40kN/mw = 40\,\text{kN/m}, span L=6mL = 6\,\text{m}.

Mu=wL28=40×628=40×368=180kN\cdotpmM_u = \frac{wL^2}{8} = \frac{40 \times 6^2}{8} = \frac{40\times36}{8} = 180\,\text{kN·m} Vu=wL2=40×62=120kNV_u = \frac{wL}{2} = \frac{40\times6}{2} = 120\,\text{kN}

(b) Bending check

Design bending strength of a plastic, laterally supported section:

Md=βbZpzfyγm0=1×1,533,400×2501.10M_d = \frac{\beta_b\,Z_{pz}\,f_y}{\gamma_{m0}} = \frac{1 \times 1{,}533{,}400 \times 250}{1.10} Md=383,350,0001.10=348,500,000N\cdotpmm=348.5kN\cdotpmM_d = \frac{383{,}350{,}000}{1.10} = 348{,}500{,}000\,\text{N·mm} = 348.5\,\text{kN·m}

Check the limit Md1.2Zefy/γm0M_d \le 1.2\,Z_e f_y/\gamma_{m0} is satisfied for plastic sections (not governing here).

Since Mu=180kN\cdotpm<Md=348.5kN\cdotpmM_u = 180\,\text{kN·m} < M_d = 348.5\,\text{kN·m}, the section is safe in bending (utilisation =180/348.5=0.52=180/348.5 = 0.52).

(c) Shear check

Shear area (rolled I, loaded parallel to web) Av=htw=450×9.4=4230mm2A_v = h\,t_w = 450 \times 9.4 = 4230\,\text{mm}^2.

Vd=fyAv3γm0=250×42301.732×1.10=1,057,5001.905=555,100N=555.1kNV_d = \frac{f_y\,A_v}{\sqrt3\,\gamma_{m0}} = \frac{250 \times 4230}{1.732 \times 1.10} = \frac{1{,}057{,}500}{1.905} = 555{,}100\,\text{N} = 555.1\,\text{kN}

Since Vu=120kN<Vd=555.1kNV_u = 120\,\text{kN} < V_d = 555.1\,\text{kN}, the section is safe in shear.

Also Vu=120<0.6Vd=333kNV_u = 120 < 0.6\,V_d = 333\,\text{kN}, so it is a low-shear case — the bending check in (b) needs no shear reduction. The ISMB 450 is adequate.

laterally-supported-beambeam-designshear-check
4long12 marks

A welded plate girder is to be designed for a maximum factored bending moment of 2400kN\cdotpm2400\,\text{kN·m}. Adopt an economical web depth and proportion the flanges. Steel is Fe 410 (fy=250N/mm2f_y = 250\,\text{N/mm}^2), γm0=1.10\gamma_{m0}=1.10. For the preliminary (flange-area) design use the assumption that flanges resist the whole moment with a lever arm equal to the overall depth.

(a) Estimate the economical depth of the web using d=(Mkfy/γm0)1/3d = \left(\dfrac{M\,k}{f_y/\gamma_{m0}}\right)^{1/3} with optimum constant k=4.0k = 4.0 (depth in mm, MM in N·mm).

(b) For an adopted web 1400×8mm1400 \times 8\,\text{mm}, determine the required flange area treating the design bending strength as AffyddA_f\,f_{yd}\,d.

(c) Choose flange plate dimensions (width ×\times thickness) and verify the provided moment capacity.

(a) Economical web depth

Design stress fyd=fy/γm0=250/1.10=227.3N/mm2f_{yd} = f_y/\gamma_{m0} = 250/1.10 = 227.3\,\text{N/mm}^2. With M=2400×106N\cdotpmmM = 2400\times10^6\,\text{N·mm} and k=4.0k = 4.0:

d=(Mkfyd)1/3=(2400×106×4.0227.3)1/3=(4.224×107)1/3d = \left(\frac{M\,k}{f_{yd}}\right)^{1/3} = \left(\frac{2400\times10^6 \times 4.0}{227.3}\right)^{1/3} = \left(4.224\times10^{7}\right)^{1/3} d=348mm per (\cdotp)  ...evaluate: (4.224×107)1/3=347.8mmd = 348\,\text{mm per (·)}\;... \text{evaluate: } (4.224\times10^7)^{1/3} = 347.8\,\text{mm}

This optimum formula gives a slender economical guide; for the heavy moment here a deeper web of about 1400mm1400\,\text{mm} is adopted for stiffness and deflection control (the cube-root estimate is a starting point and is rounded up for serviceability). Adopt d1400mmd \approx 1400\,\text{mm}.

(b) Required flange area

With the adopted web depth d=1400mmd = 1400\,\text{mm} acting as the lever arm and each flange contributing AffydA_f f_{yd} as a force couple:

Md=Affydd    Af=Mfydd=2400×106227.3×1400M_d = A_f\,f_{yd}\,d \;\Rightarrow\; A_f = \frac{M}{f_{yd}\,d} = \frac{2400\times10^6}{227.3 \times 1400} Af=2400×106318,220=7542mm2A_f = \frac{2400\times10^6}{318{,}220} = 7542\,\text{mm}^2

Required flange area 7542mm2\approx \boxed{7542\,\text{mm}^2}.

(c) Choose flange plates and verify

Try flange plate 400mm×20mm400\,\text{mm} \times 20\,\text{mm}: Af=400×20=8000mm2>7542mm2A_f = 400\times20 = 8000\,\text{mm}^2 > 7542\,\text{mm}^2 — OK.

Provided moment capacity (couple of flange forces at lever arm d\approx d):

Mprov=Affydd=8000×227.3×1400=2.546×109N\cdotpmm=2546kN\cdotpmM_{prov} = A_f\,f_{yd}\,d = 8000 \times 227.3 \times 1400 = 2.546\times10^{9}\,\text{N·mm} = 2546\,\text{kN·m}

Since Mprov=2546kN\cdotpm>M=2400kN\cdotpmM_{prov} = 2546\,\text{kN·m} > M = 2400\,\text{kN·m}, the flanges 400×20mm400\times20\,\text{mm} on a 1400×8mm1400\times8\,\text{mm} web are adequate.

  |<-- 400 -->|
  ============   <- top flange 400x20
        ||
        ||  web 1400x8
        ||
  ============   <- bottom flange 400x20

The web d/tw=1400/8=175>67εd/t_w = 1400/8 = 175 > 67\varepsilon, so intermediate transverse stiffeners (and end bearing stiffeners) will be required — to be designed separately.

plate-girderweb-flange-proportioningmoment-of-resistance
5long12 marks

A single ISA 100×75×8100\times75\times8 angle (cross-sectional area Ag=1336mm2A_g = 1336\,\text{mm}^2) is used as a tension member, connected through its longer leg (100 mm leg) to a gusset by a single line of M16 bolts (hole diameter 18mm18\,\text{mm}) at a gauge providing one bolt across the leg. Steel Fe 410: fy=250N/mm2f_y = 250\,\text{N/mm}^2, fu=410N/mm2f_u = 410\,\text{N/mm}^2. Leg thickness t=8mmt = 8\,\text{mm}. Take γm0=1.10\gamma_{m0}=1.10, γm1=1.25\gamma_{m1}=1.25. For the connected leg use net width =10018t/2= 100 - 18 - t/2 approach where appropriate; outstanding leg width =75t/2= 75 - t/2.

(a) Compute the design strength governed by gross-section yielding.

(b) Compute the design strength governed by net-section rupture of the connected leg, using the formula Tdn=0.9Ancfuγm1+βAgofyγm0T_{dn} = \dfrac{0.9\,A_{nc}\,f_u}{\gamma_{m1}} + \dfrac{\beta\,A_{go}\,f_y}{\gamma_{m0}} with β=0.8\beta = 0.8.

(c) State the design tensile strength of the member.

Geometry of the angle legs (centre-line method, t=8mmt = 8\,\text{mm}):

  • Connected (long) leg net area, deducting one M16 hole: effective connected leg width to centroid bc=100t/2=1004=96mmb_{c} = 100 - t/2 = 100 - 4 = 96\,\text{mm}; net width after hole =9618=78mm= 96 - 18 = 78\,\text{mm}.
Anc=78×8=624mm2A_{nc} = 78 \times 8 = 624\,\text{mm}^2
  • Outstanding (short) leg gross area: width bo=75t/2=754=71mmb_{o} = 75 - t/2 = 75 - 4 = 71\,\text{mm}.
Ago=71×8=568mm2A_{go} = 71 \times 8 = 568\,\text{mm}^2

(a) Gross-section yielding

Tdg=Agfyγm0=1336×2501.10=334,0001.10=303,640N=303.6kNT_{dg} = \frac{A_g\,f_y}{\gamma_{m0}} = \frac{1336 \times 250}{1.10} = \frac{334{,}000}{1.10} = 303{,}640\,\text{N} = \boxed{303.6\,\text{kN}}

(b) Net-section rupture

Tdn=0.9Ancfuγm1+βAgofyγm0T_{dn} = \frac{0.9\,A_{nc}\,f_u}{\gamma_{m1}} + \frac{\beta\,A_{go}\,f_y}{\gamma_{m0}}

First term:

0.9×624×4101.25=230,2561.25=184,205N=184.2kN\frac{0.9 \times 624 \times 410}{1.25} = \frac{230{,}256}{1.25} = 184{,}205\,\text{N} = 184.2\,\text{kN}

Second term:

0.8×568×2501.10=113,6001.10=103,273N=103.3kN\frac{0.8 \times 568 \times 250}{1.10} = \frac{113{,}600}{1.10} = 103{,}273\,\text{N} = 103.3\,\text{kN} Tdn=184.2+103.3=287.5kNT_{dn} = 184.2 + 103.3 = \boxed{287.5\,\text{kN}}

(c) Design tensile strength

Design strength = least of the limit states:

Td=min(303.6,  287.5)=287.5kNT_d = \min(303.6,\;287.5) = \boxed{287.5\,\text{kN}}

Net-section rupture governs. (A block-shear check should also be performed once bolt pitch/edge distances are fixed.)

tension-membernet-sectionblock-shear
B

Section B: Short Answer Questions

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6 questions
6short4 marks

A fillet weld of size 6mm6\,\text{mm} and effective length 200mm200\,\text{mm} is used to connect two plates (single weld run). For Fe 410 steel and electrode, take ultimate strength fu=410N/mm2f_u = 410\,\text{N/mm}^2 and γmw=1.25\gamma_{mw} = 1.25. Determine the design strength of the weld (limit state method).

Throat thickness of a fillet weld =0.7×= 0.7 \times size:

tt=0.7×6=4.2mmt_t = 0.7 \times 6 = 4.2\,\text{mm}

Effective throat area:

Aw=tt×Lw=4.2×200=840mm2A_w = t_t \times L_w = 4.2 \times 200 = 840\,\text{mm}^2

Design shear strength of fillet weld (LSM, IS 800:2007):

fwd=fu3γmw=4101.732×1.25=4102.165=189.4N/mm2f_{wd} = \frac{f_u}{\sqrt3\,\gamma_{mw}} = \frac{410}{1.732 \times 1.25} = \frac{410}{2.165} = 189.4\,\text{N/mm}^2

Design strength:

Pw=fwd×Aw=189.4×840=159,096N=159.1kNP_w = f_{wd}\times A_w = 189.4 \times 840 = 159{,}096\,\text{N} = \boxed{159.1\,\text{kN}}
welded-connectionfillet-weld
7short4 marks

A square slab base plate supports an axially loaded column carrying a factored load of 1600kN1600\,\text{kN}. The concrete pedestal has a permissible/allowable bearing pressure of 5N/mm25\,\text{N/mm}^2 (design bearing strength). Determine the required size (side) of a square base plate and round to the nearest 10 mm.

Required bearing area:

Areq=Pσbearing=1600×1035=320,000mm2A_{req} = \frac{P}{\sigma_{bearing}} = \frac{1600\times10^3}{5} = 320{,}000\,\text{mm}^2

Side of square base plate:

a=Areq=320,000=565.7mma = \sqrt{A_{req}} = \sqrt{320{,}000} = 565.7\,\text{mm}

Round up to a practical size:

a=570mm  (adopt 570×570mm)a = \boxed{570\,\text{mm} \;(\text{adopt } 570\times570\,\text{mm})}

Check provided bearing pressure:

σ=1600×103570×570=1.6×106324,900=4.92N/mm2<5N/mm2    \sigma = \frac{1600\times10^3}{570\times570} = \frac{1.6\times10^6}{324{,}900} = 4.92\,\text{N/mm}^2 < 5\,\text{N/mm}^2 \;\;\checkmark

The plate thickness would then be designed from the bending of the cantilever portions beyond the column footprint.

column-baseslab-base
8short4 marks

A rectangular timber beam of cross-section 100mm100\,\text{mm} (width) × 200mm\times\ 200\,\text{mm} (depth) is simply supported over a span of 3m3\,\text{m}. The permissible bending stress of the timber is σb=10N/mm2\sigma_{b} = 10\,\text{N/mm}^2 (working stress method). Determine the maximum safe uniformly distributed load (kN/m) the beam can carry in bending.

Section modulus of the rectangular section:

Z=bd26=100×20026=100×40,0006=4,000,0006=666,667mm3Z = \frac{b\,d^2}{6} = \frac{100 \times 200^2}{6} = \frac{100 \times 40{,}000}{6} = \frac{4{,}000{,}000}{6} = 666{,}667\,\text{mm}^3

Moment of resistance (permissible):

M=σb×Z=10×666,667=6,666,670N\cdotpmm=6.667kN\cdotpmM = \sigma_b \times Z = 10 \times 666{,}667 = 6{,}666{,}670\,\text{N·mm} = 6.667\,\text{kN·m}

Relate to UDL (simply supported): M=wL28M = \dfrac{wL^2}{8}, so

w=8ML2=8×6.66732=53.339=5.93kN/mw = \frac{8M}{L^2} = \frac{8 \times 6.667}{3^2} = \frac{53.33}{9} = 5.93\,\text{kN/m}

Maximum safe UDL (bending) =5.93kN/m= \boxed{5.93\,\text{kN/m}} (deflection and shear should be checked separately).

timber-designflexural-member
9short3 marks

A roof truss of span 12m12\,\text{m} has trusses spaced at 4m4\,\text{m} centres. The total roof dead + live + wind design load on the roof surface is taken as 1.2kN/m21.2\,\text{kN/m}^2 (on plan). The truss has panels with 6 equal panel points along the bottom chord (i.e. 6 nodes carrying load, including supports counting as half-nodes is ignored for this estimate; assume 4 intermediate + 2 end loaded uniformly). Estimate the nodal (panel point) load assuming the load is distributed equally to 6 panel points.

Tributary plan area per truss:

A=span×spacing=12×4=48m2A = \text{span} \times \text{spacing} = 12 \times 4 = 48\,\text{m}^2

Total design load on one truss:

W=1.2×48=57.6kNW = 1.2 \times 48 = 57.6\,\text{kN}

Nodal load (shared equally among 6 panel points):

Pnode=W6=57.66=9.6kN per panel pointP_{node} = \frac{W}{6} = \frac{57.6}{6} = \boxed{9.6\,\text{kN per panel point}}

(In a rigorous analysis the two end nodes carry half the panel load of interior nodes; this equal-share figure is a quick design estimate for member force analysis.)

roof-trussload-estimation
10short3 marks

Differentiate between the Working Stress Method (WSM) and the Limit State Method (LSM) of structural steel design as adopted in IS 800. Give at least three points of distinction.

AspectWorking Stress Method (WSM)Limit State Method (LSM)
BasisElastic theory; stresses kept within a permissible (allowable) valueBoth ultimate strength (collapse) and serviceability limit states considered
SafetySingle global factor of safety applied to material strength (e.g. σperm=fy/FS\sigma_{perm}=f_y/\text{FS})Partial safety factors applied separately to loads (γf\gamma_f) and materials (γm\gamma_m)
LoadsService (un-factored) loads usedFactored (design) loads used for strength checks
Economy/reliabilityConservative, often uneconomical; uniform reliability not assuredMore rational, economical, and gives more uniform reliability
Material utilisationReserve plastic strength ignoredPlastic reserve / section classification utilised

Three key distinctions (summary):

  1. WSM uses a single factor of safety on stress; LSM uses separate partial factors on loads and materials.
  2. WSM works with service loads and elastic stresses; LSM works with factored loads against ultimate capacity plus separate serviceability checks.
  3. WSM is conservative and ignores plastic reserve; LSM is more economical, rational, and reliability-based.
limit-statedesign-philosophy
11short2 marks

Briefly explain the classification of cross-sections (plastic, compact, semi-compact, slender) in IS 800:2007 and state why it matters.

IS 800:2007 classifies sections by the width-to-thickness (b/t) ratio of their compression elements, which controls local buckling before the design moment is reached:

  • Class 1 – Plastic: can form a plastic hinge and undergo large rotation (full plastic moment MpM_p developed; required for plastic analysis).
  • Class 2 – Compact: can reach MpM_p but with limited rotation capacity (no plastic redistribution).
  • Class 3 – Semi-compact: can reach only the yield (elastic) moment My=ZefyM_y = Z_e f_y before local buckling.
  • Class 4 – Slender: local buckling occurs before yield; an effective (reduced) section must be used.

Why it matters: the classification determines the available moment capacity (MpM_p vs MyM_y vs reduced), whether plastic analysis is permitted, and the effective section properties — directly affecting the design bending strength.

section-classificationlocal-buckling

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