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Section A: Long Answer Questions

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5 questions
1long10 marks

A tension member of a roof bracing consists of a single ISA 90×90×890 \times 90 \times 8 mm equal angle (gross area Ag=1379 mm2A_g = 1379\ \text{mm}^2) connected to a gusset plate through one leg only by a single line of 44 bolts of 2020 mm nominal diameter (d=20d = 20 mm) in 2222 mm diameter holes, at a pitch of 5050 mm. Steel is Fe 410 (fy=250 N/mm2f_y = 250\ \text{N/mm}^2, fu=410 N/mm2f_u = 410\ \text{N/mm}^2). Using the limit state method (IS 800:2007), determine the design tensile strength of the member governed by (a) yielding of the gross section, (b) rupture of the net section (including shear-lag effect), and (c) block shear. State the governing design strength.

Given: ISA 90×90×890\times90\times8, Ag=1379 mm2A_g = 1379\ \text{mm}^2, leg thickness t=8t = 8 mm, bolts d=20d=20 mm, hole dh=22d_h = 22 mm, n=4n = 4 bolts, pitch p=50p = 50 mm, fy=250f_y = 250, fu=410 N/mm2f_u = 410\ \text{N/mm}^2.

Partial safety factors: γm0=1.10\gamma_{m0} = 1.10, γm1=1.25\gamma_{m1} = 1.25.

(a) Yielding of gross section

Tdg=Agfyγm0=1379×2501.10=313,409 N=313.4 kNT_{dg} = \frac{A_g f_y}{\gamma_{m0}} = \frac{1379 \times 250}{1.10} = 313{,}409\ \text{N} = \mathbf{313.4\ kN}

(b) Rupture of net section (angle connected by one leg) Net area in connected leg: the leg with the bolt line. Connected leg width portion area Anc=(leg widthdht2)tA_{nc} = (\text{leg width} - d_h - \tfrac{t}{2})\,t. For an equal angle, connected-leg area =(9082)t=86×8=688 mm2= (90 - \tfrac{8}{2})t = 86\times8 = 688\ \text{mm}^2 gross; deduct one hole: Anc=(8622)×8=64×8=512 mm2A_{nc} = (86 - 22)\times 8 = 64\times8 = 512\ \text{mm}^2. Outstanding leg gross area Ago=(9082)×8=86×8=688 mm2A_{go} = (90 - \tfrac{8}{2})\times 8 = 86\times 8 = 688\ \text{mm}^2.

Using IS 800 cl. 6.3.3:

Tdn=0.9Ancfuγm1+βAgofyγm0T_{dn} = \frac{0.9\, A_{nc} f_u}{\gamma_{m1}} + \frac{\beta A_{go} f_y}{\gamma_{m0}}

where β=1.40.076(wt)(fyfu)(bsLc)\beta = 1.4 - 0.076\left(\frac{w}{t}\right)\left(\frac{f_y}{f_u}\right)\left(\frac{b_s}{L_c}\right).

Here w=90w = 90 mm (leg width), t=8t = 8, bs=w+w1tb_s = w + w_1 - t with edge distance w1w_1. Take edge distance 35\approx 35 mm so bs=90+358=117b_s = 90 + 35 - 8 = 117 mm. Connection length Lc=(n1)p=3×50=150L_c = (n-1)p = 3\times 50 = 150 mm.

β=1.40.076×908×250410×117150=1.40.076×11.25×0.6098×0.78=1.40.407=0.993\beta = 1.4 - 0.076\times\frac{90}{8}\times\frac{250}{410}\times\frac{117}{150} = 1.4 - 0.076\times11.25\times0.6098\times0.78 = 1.4 - 0.407 = 0.993

Limits: 0.7β1.0fuγm0fyγm1=1.440.7 \le \beta \le 1.0\cdot\frac{f_u\gamma_{m0}}{f_y\gamma_{m1}} = 1.44, and β0.7\beta \ge 0.7. So β=0.993\beta = 0.993.

Tdn=0.9×512×4101.25+0.993×688×2501.10T_{dn} = \frac{0.9\times512\times410}{1.25} + \frac{0.993\times688\times250}{1.10} =188,9281.25×1+170,7961.10=151,142+155,269=306,411 N=306.4 kN= \frac{188{,}928}{1.25}\times1 + \frac{170{,}796}{1.10} = 151{,}142 + 155{,}269 = 306{,}411\ \text{N} = \mathbf{306.4\ kN}

(c) Block shear (IS 800 cl. 6.4.1) Gross shear area along bolt line Avg=LvtA_{vg} = L_v \cdot t, with Lv=L_v = end distance +(n1)p=35+150=185+ (n-1)p = 35 + 150 = 185 mm Avg=185×8=1480 mm2\Rightarrow A_{vg} = 185\times8 = 1480\ \text{mm}^2. Net shear area Avn=(1853.5dh)t=(1853.5×22)×8=(18577)×8=108×8=864 mm2A_{vn} = (185 - 3.5\,d_h)\,t = (185 - 3.5\times22)\times8 = (185-77)\times8 = 108\times8 = 864\ \text{mm}^2. Tension area perpendicular: edge distance e2=35e_2 = 35 mm. Atg=35×8=280 mm2A_{tg} = 35\times8 = 280\ \text{mm}^2; Atn=(350.5×22)×8=(3511)×8=192 mm2A_{tn} = (35 - 0.5\times22)\times8 = (35-11)\times8 = 192\ \text{mm}^2.

Tdb1=Avgfy3γm0+0.9Atnfuγm1=1480×2503×1.10+0.9×192×4101.25T_{db1} = \frac{A_{vg} f_y}{\sqrt3\,\gamma_{m0}} + \frac{0.9 A_{tn} f_u}{\gamma_{m1}} = \frac{1480\times250}{\sqrt3\times1.10} + \frac{0.9\times192\times410}{1.25} =370,0001.905+70,8481.25=194,220+56,678=250,898 N=250.9 kN= \frac{370{,}000}{1.905} + \frac{70{,}848}{1.25} = 194{,}220 + 56{,}678 = 250{,}898\ \text{N} = 250.9\ \text{kN} Tdb2=0.9Avnfu3γm1+Atgfyγm0=0.9×864×4103×1.25+280×2501.10T_{db2} = \frac{0.9 A_{vn} f_u}{\sqrt3\,\gamma_{m1}} + \frac{A_{tg} f_y}{\gamma_{m0}} = \frac{0.9\times864\times410}{\sqrt3\times1.25} + \frac{280\times250}{1.10} =318,8162.165+70,0001.10=147,259+63,636=210,895 N=210.9 kN= \frac{318{,}816}{2.165} + \frac{70{,}000}{1.10} = 147{,}259 + 63{,}636 = 210{,}895\ \text{N} = 210.9\ \text{kN}

Block shear Tdb=min(250.9,210.9)=210.9 kNT_{db} = \min(250.9, 210.9) = \mathbf{210.9\ kN}.

Governing design strength

Td=min(313.4, 306.4, 210.9)=210.9 kN (block shear governs)T_d = \min(313.4,\ 306.4,\ 210.9) = \boxed{\mathbf{210.9\ kN}\ (\text{block shear governs})}
bolted-connectionshear-lagtension-member
2long10 marks

Design the cross-section is not required; instead, check the axial compressive capacity of a steel column made of ISMB 300 used over an unsupported length of 4.04.0 m with both ends pin-ended (effective length factor K=1.0K=1.0). Section properties of ISMB 300: A=5626 mm2A = 5626\ \text{mm}^2, rzz=124 mmr_{zz} = 124\ \text{mm}, ryy=28.4 mmr_{yy} = 28.4\ \text{mm}, flange thickness tf=12.4t_f = 12.4 mm, h/bf=300/140=2.14h/b_f = 300/140 = 2.14. Steel Fe 410, fy=250 N/mm2f_y = 250\ \text{N/mm}^2. Use IS 800:2007 buckling class (use buckling curve c, imperfection factor α=0.49\alpha = 0.49). Determine the design compressive strength PdP_d.

Given: A=5626 mm2A = 5626\ \text{mm}^2, rmin=ryy=28.4r_{min} = r_{yy} = 28.4 mm, L=4000L = 4000 mm, K=1.0K=1.0, fy=250f_y=250, γm0=1.10\gamma_{m0}=1.10, α=0.49\alpha = 0.49 (curve c), E=2×105 N/mm2E = 2\times10^5\ \text{N/mm}^2.

Step 1 — Effective slenderness (about weaker yy axis):

λ=KLrmin=1.0×400028.4=140.8\lambda = \frac{KL}{r_{min}} = \frac{1.0\times4000}{28.4} = 140.8

Step 2 — Euler buckling stress:

fcc=π2Eλ2=π2×2×105140.82=1,973,92119,825=99.57 N/mm2f_{cc} = \frac{\pi^2 E}{\lambda^2} = \frac{\pi^2 \times 2\times10^5}{140.8^2} = \frac{1{,}973{,}921}{19{,}825} = 99.57\ \text{N/mm}^2

Step 3 — Non-dimensional slenderness:

λˉ=fyfcc=25099.57=2.511=1.585\bar\lambda = \sqrt{\frac{f_y}{f_{cc}}} = \sqrt{\frac{250}{99.57}} = \sqrt{2.511} = 1.585

Step 4 — Factor ϕ\phi:

ϕ=0.5[1+α(λˉ0.2)+λˉ2]=0.5[1+0.49(1.5850.2)+1.5852]\phi = 0.5\left[1 + \alpha(\bar\lambda - 0.2) + \bar\lambda^2\right] = 0.5\left[1 + 0.49(1.585-0.2) + 1.585^2\right] =0.5[1+0.49×1.385+2.512]=0.5[1+0.6787+2.512]=0.5×4.191=2.095= 0.5[1 + 0.49\times1.385 + 2.512] = 0.5[1 + 0.6787 + 2.512] = 0.5\times4.191 = 2.095

Step 5 — Stress reduction factor χ\chi:

χ=1ϕ+ϕ2λˉ2=12.095+2.09522.512=12.095+4.3892.512\chi = \frac{1}{\phi + \sqrt{\phi^2 - \bar\lambda^2}} = \frac{1}{2.095 + \sqrt{2.095^2 - 2.512}} = \frac{1}{2.095 + \sqrt{4.389 - 2.512}} =12.095+1.877=12.095+1.370=13.465=0.2886= \frac{1}{2.095 + \sqrt{1.877}} = \frac{1}{2.095 + 1.370} = \frac{1}{3.465} = 0.2886

Step 6 — Design compressive stress:

fcd=χfyγm0=0.2886×2501.10=72.151.10=65.6 N/mm2f_{cd} = \frac{\chi f_y}{\gamma_{m0}} = \frac{0.2886\times250}{1.10} = \frac{72.15}{1.10} = 65.6\ \text{N/mm}^2

Check fcdfy/γm0=227.3 N/mm2f_{cd} \le f_y/\gamma_{m0} = 227.3\ \text{N/mm}^2 — OK.

Step 7 — Design compressive strength:

Pd=Afcd=5626×65.6=369,066 N=369.1 kNP_d = A f_{cd} = 5626 \times 65.6 = 369{,}066\ \text{N} = \boxed{\mathbf{369.1\ kN}}

The column carries about 369 kN369\ \text{kN}; the high slenderness (λ141\lambda \approx 141) about the minor axis drastically reduces the capacity from the squash load Afy/γm0=1278 kNA f_y/\gamma_{m0} = 1278\ \text{kN}.

compression-memberbucklingcolumn-design
3long10 marks

A simply supported laterally restrained steel beam of span 66 m carries a factored uniformly distributed load (including self weight) of 45 kN/m45\ \text{kN/m}. The trial section is ISMB 450 with: plastic section modulus Zpz=1533.36×103 mm3Z_{pz} = 1533.36\times10^3\ \text{mm}^3, elastic modulus Zez=1350.7×103 mm3Z_{ez} = 1350.7\times10^3\ \text{mm}^3, depth h=450h = 450 mm, web thickness tw=9.4t_w = 9.4 mm, flange thickness tf=17.4t_f = 17.4 mm. Steel Fe 410, fy=250 N/mm2f_y = 250\ \text{N/mm}^2. The section is plastic. Check the beam for (a) bending (moment capacity), (b) shear, and (c) state whether section is adequate.

Given: L=6L=6 m, w=45 kN/mw=45\ \text{kN/m}, Zpz=1533.36×103 mm3Z_{pz}=1533.36\times10^3\ \text{mm}^3, Zez=1350.7×103 mm3Z_{ez}=1350.7\times10^3\ \text{mm}^3, h=450h=450, tw=9.4t_w=9.4, fy=250f_y=250, γm0=1.10\gamma_{m0}=1.10.

Step 1 — Design actions:

Mu=wL28=45×628=16208=202.5 kN\cdotpmM_u = \frac{wL^2}{8} = \frac{45\times6^2}{8} = \frac{1620}{8} = 202.5\ \text{kN·m} Vu=wL2=45×62=135 kNV_u = \frac{wL}{2} = \frac{45\times6}{2} = 135\ \text{kN}

Step 2 — Bending (plastic, laterally supported), IS 800 cl. 8.2.1.2:

Md=βbZpzfyγm0,βb=1.0 (plastic section)M_d = \frac{\beta_b Z_{pz} f_y}{\gamma_{m0}},\quad \beta_b = 1.0\ (\text{plastic section}) Md=1.0×1533.36×103×2501.10=383.34×1061.10=348.49×106 N\cdotpmm=348.5 kN\cdotpmM_d = \frac{1.0\times1533.36\times10^3\times250}{1.10} = \frac{383.34\times10^6}{1.10} = 348.49\times10^6\ \text{N·mm} = 348.5\ \text{kN·m}

Check upper limit to avoid plastic deformation under service loads:

1.2Zezfy/γm0=1.2×1350.7×103×2501.10=405.21×1061.10=368.4×106 N\cdotpmm=368.4 kN\cdotpm1.2\,Z_{ez}\,f_y/\gamma_{m0} = \frac{1.2\times1350.7\times10^3\times250}{1.10} = \frac{405.21\times10^6}{1.10} = 368.4\times10^6\ \text{N·mm} = 368.4\ \text{kN·m}

Since 348.5<368.4348.5 < 368.4, governing Md=348.5 kN\cdotpmM_d = 348.5\ \text{kN·m}. Md=348.5 kN\cdotpm>Mu=202.5 kN\cdotpmM_d = 348.5\ \text{kN·m} > M_u = 202.5\ \text{kN·m}Safe in bending.

Step 3 — Shear capacity, IS 800 cl. 8.4: Shear area Av=htw=450×9.4=4230 mm2A_v = h\,t_w = 450\times9.4 = 4230\ \text{mm}^2.

Vd=Avfy3γm0=4230×2503×1.10=1,057,5001.905=555,118 N=555.1 kNV_d = \frac{A_v f_y}{\sqrt3\,\gamma_{m0}} = \frac{4230\times250}{\sqrt3\times1.10} = \frac{1{,}057{,}500}{1.905} = 555{,}118\ \text{N} = 555.1\ \text{kN}

Vd=555.1 kN>Vu=135 kNV_d = 555.1\ \text{kN} > V_u = 135\ \text{kN}Safe in shear.

Step 4 — Low-shear / high-shear check: 0.6Vd=0.6×555.1=333.1 kN0.6\,V_d = 0.6\times555.1 = 333.1\ \text{kN}. Since Vu=135<333.1V_u = 135 < 333.1, it is a low shear case; no moment reduction needed.

Conclusion: With Md=348.5 kN\cdotpm>202.5M_d = 348.5\ \text{kN·m} > 202.5 and Vd=555.1 kN>135V_d = 555.1\ \text{kN} > 135, the ISMB 450 is adequate (safe in both bending and shear).

beam-designlaterally-supportedshear-capacity
4long10 marks

A welded plate girder of span 2020 m, simply supported, carries a factored moment Mu=4500 kN\cdotpmM_u = 4500\ \text{kN·m} and factored shear Vu=900 kNV_u = 900\ \text{kN} at the support. Steel Fe 410, fy=250 N/mm2f_y = 250\ \text{N/mm}^2. Adopt economic depth from the formula d=(Mufy)1/3kd = \left(\dfrac{M_u}{f_y}\right)^{1/3}\cdot k guidance, but for this problem take the web depth d=1400d = 1400 mm. (a) Determine the web thickness using the serviceability and minimum-web criteria (assume an unstiffened web limit d/tw200d/t_w \le 200). (b) Determine the required flange area and select flange plate dimensions. (c) Check the moment capacity of the chosen section (treat as elastic, Md=Zefy/γm0M_d = Z_e f_y/\gamma_{m0}).

Given: Mu=4500 kN\cdotpmM_u = 4500\ \text{kN·m}, Vu=900V_u = 900 kN, d=1400d = 1400 mm, fy=250f_y = 250, γm0=1.10\gamma_{m0}=1.10.

(a) Web thickness Serviceability/minimum unstiffened limit d/tw200d/t_w \le 200:

tw,min=d200=1400200=7 mmt_{w,min} = \frac{d}{200} = \frac{1400}{200} = 7\ \text{mm}

Check against shear (simple post-elastic, VdVuV_d \ge V_u):

Vd=dtwfy3γm0Vutw3γm0Vudfy=1.732×1.10×900×1031400×250V_d = \frac{d\,t_w\,f_y}{\sqrt3\,\gamma_{m0}} \ge V_u \Rightarrow t_w \ge \frac{\sqrt3\,\gamma_{m0}\,V_u}{d\,f_y} = \frac{1.732\times1.10\times900\times10^3}{1400\times250} =1,714,680350,000=4.9 mm= \frac{1{,}714{,}680}{350{,}000} = 4.9\ \text{mm}

Governing tw=8t_w = 8 mm (adopt, >7> 7 and >4.9>4.9). Check d/tw=1400/8=175200d/t_w = 1400/8 = 175 \le 200 ✓. Adopt web 1400×81400 \times 8 mm.

(b) Flange area Lever arm d=1400\approx d = 1400 mm. Required flange force:

Ff=Mud=4500×1061400=3.214×106 NF_f = \frac{M_u}{d} = \frac{4500\times10^6}{1400} = 3.214\times10^6\ \text{N}

Flange area (allowing flange stress fy/γm0f_y/\gamma_{m0}):

Af=Ffγm0fy=3.214×106×1.10250=3.536×106250=14,143 mm2A_f = \frac{F_f\,\gamma_{m0}}{f_y} = \frac{3.214\times10^6\times1.10}{250} = \frac{3.536\times10^6}{250} = 14{,}143\ \text{mm}^2

Try flange 400400 mm wide: tf=14143/400=35.4t_f = 14143/400 = 35.4 mm → adopt flange 400×40400 \times 40 mm (Af=16,000 mm2A_f = 16{,}000\ \text{mm}^2). Outstand check: boutstand=(4008)/2=196b_{outstand} = (400-8)/2 = 196 mm; b/tf=196/40=4.9<8.4ε(=8.4)b/t_f = 196/40 = 4.9 < 8.4\varepsilon\,(=8.4) → plastic flange, OK.

(c) Moment capacity (elastic) Overall depth D=d+2tf=1400+80=1480D = d + 2t_f = 1400 + 80 = 1480 mm. Moment of inertia (web + flanges):

  • Web: Iweb=8×1400312=8×2.744×10912=1.829×109 mm4I_{web} = \dfrac{8\times1400^3}{12} = \dfrac{8\times2.744\times10^9}{12} = 1.829\times10^9\ \text{mm}^4
  • Flanges: If=2[400×40312+16000×7202]I_f = 2\left[\dfrac{400\times40^3}{12} + 16000\times720^2\right] where centroid distance =(1400+40)/2=720= (1400+40)/2 = 720 mm. =2[2.133×106+16000×518,400]=2[2.133×106+8.294×109]=2×8.296×109=1.659×1010 mm4= 2[2.133\times10^6 + 16000\times518{,}400] = 2[2.133\times10^6 + 8.294\times10^9] = 2\times8.296\times10^9 = 1.659\times10^{10}\ \text{mm}^4
  • Itotal=1.829×109+1.659×1010=1.842×1010 mm4I_{total} = 1.829\times10^9 + 1.659\times10^{10} = 1.842\times10^{10}\ \text{mm}^4 Elastic modulus:
Ze=ID/2=1.842×1010740=2.489×107 mm3Z_e = \frac{I}{D/2} = \frac{1.842\times10^{10}}{740} = 2.489\times10^7\ \text{mm}^3

Moment capacity:

Md=Zefyγm0=2.489×107×2501.10=6.223×1091.10=5.66×109 N\cdotpmm=5657 kNmM_d = \frac{Z_e f_y}{\gamma_{m0}} = \frac{2.489\times10^7\times250}{1.10} = \frac{6.223\times10^9}{1.10} = 5.66\times10^9\ \text{N·mm} = \mathbf{5657\ kN·m}

Md=5657 kN\cdotpm>Mu=4500 kN\cdotpmM_d = 5657\ \text{kN·m} > M_u = 4500\ \text{kN·m}Section adequate.

plate-girderweb-designflange-design
5long10 marks

Design a square slab base plate for an ISHB 300 column carrying a factored axial load of 1600 kN1600\ \text{kN}. The base rests on M20 grade concrete pedestal (bearing strength =0.45fck=0.45×20=9 N/mm2= 0.45 f_{ck} = 0.45\times20 = 9\ \text{N/mm}^2). Steel plate Fe 410 (fy=250 N/mm2f_y = 250\ \text{N/mm}^2). The column flange-to-flange and depth are both about 300300 mm. Determine (a) the required area and side of the square base plate, (b) the projection beyond the column, and (c) the required base-plate thickness.

Given: Pu=1600P_u = 1600 kN, bearing strength of concrete σbr=9 N/mm2\sigma_{br} = 9\ \text{N/mm}^2, plate fy=250f_y = 250, γm0=1.10\gamma_{m0}=1.10, column 300×300\approx 300\times300 mm.

(a) Required area of base plate

Areq=Puσbr=1600×1039=177,778 mm2A_{req} = \frac{P_u}{\sigma_{br}} = \frac{1600\times10^3}{9} = 177{,}778\ \text{mm}^2

Side of square plate L=Areq=177778=421.6L = \sqrt{A_{req}} = \sqrt{177778} = 421.6 mm → adopt L=450L = 450 mm (square 450×450450\times450). Provided area Ap=450×450=202,500 mm2A_p = 450\times450 = 202{,}500\ \text{mm}^2.

(b) Actual bearing pressure & projection

w=PuAp=1600×103202500=7.90 N/mm2 (<9 OK)w = \frac{P_u}{A_p} = \frac{1600\times10^3}{202500} = 7.90\ \text{N/mm}^2 \ (< 9\ \text{OK})

Projection of plate beyond column on each side:

a=b=L3002=4503002=75 mma = b = \frac{L - 300}{2} = \frac{450 - 300}{2} = 75\ \text{mm}

(c) Thickness of base plate (IS 800 cl. 7.4.3.1)

ts=2.5w(a20.3b2)γm0fyt_s = \sqrt{\frac{2.5\,w\,(a^2 - 0.3\,b^2)\,\gamma_{m0}}{f_y}}

With a=b=75a = b = 75 mm (greater and smaller projections equal):

a20.3b2=7520.3×752=56251687.5=3937.5 mm2a^2 - 0.3b^2 = 75^2 - 0.3\times75^2 = 5625 - 1687.5 = 3937.5\ \text{mm}^2 ts=2.5×7.90×3937.5×1.10250=85,547250=342.2=18.5 mmt_s = \sqrt{\frac{2.5\times7.90\times3937.5\times1.10}{250}} = \sqrt{\frac{85{,}547}{250}} = \sqrt{342.2} = 18.5\ \text{mm}

Adopt base plate thickness ts=20t_s = 20 mm (> column flange thickness, OK).

Summary: Slab base plate 450×450×20450\times450\times20 mm on M20 concrete; bearing pressure 7.9 N/mm2<9 N/mm27.9\ \text{N/mm}^2 < 9\ \text{N/mm}^2. Nominal anchor bolts (e.g., 4 nos. 20 mm) provided for stability since the column is axially loaded with no net uplift.

column-baseslab-baseanchor-bolt
B

Section B: Short Answer Questions

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6 questions
6short5 marks

A bracket plate is connected to a column flange by two vertical fillet welds, each 250250 mm long, on either side of a 1010 mm thick plate. A factored direct load of 300 kN300\ \text{kN} acts in the plane of the weld (concentric, pure shear). Using a 66 mm fillet weld and Fe 410 (fu=410 N/mm2f_u = 410\ \text{N/mm}^2, shop weld γmw=1.25\gamma_{mw} = 1.25), check whether the weld is adequate.

Given: weld size s=6s = 6 mm, two welds each L=250L = 250 mm, load P=300P = 300 kN, fu=410f_u = 410, γmw=1.25\gamma_{mw} = 1.25.

Step 1 — Throat thickness:

tt=0.7s=0.7×6=4.2 mmt_t = 0.7\,s = 0.7\times6 = 4.2\ \text{mm}

Step 2 — Effective length: Two welds: Leff=2×250=500L_{eff} = 2\times250 = 500 mm (deducting end craters is sometimes done; here use full effective length).

Step 3 — Design strength of weld per unit length:

fwd=fu3γmw=4103×1.25=4102.165=189.4 N/mm2f_{wd} = \frac{f_u}{\sqrt3\,\gamma_{mw}} = \frac{410}{\sqrt3\times1.25} = \frac{410}{2.165} = 189.4\ \text{N/mm}^2

Step 4 — Weld capacity:

Pd=fwd×tt×Leff=189.4×4.2×500=397,740 N=397.7 kNP_d = f_{wd}\times t_t\times L_{eff} = 189.4\times4.2\times500 = 397{,}740\ \text{N} = 397.7\ \text{kN}

Step 5 — Check: Pd=397.7 kN>P=300 kNP_d = 397.7\ \text{kN} > P = 300\ \text{kN}

The 66 mm fillet weld over 2×2502\times250 mm is adequate (capacity 397.7 kN>300 kN397.7\ \text{kN} > 300\ \text{kN}, utilization =300/397.7=75%= 300/397.7 = 75\%).

welded-connectionfillet-weld
7short5 marks

Determine the design shear strength of a single 2020 mm diameter (M20) bolt of property class 4.64.6 in a lap joint where the shear plane passes through the threaded portion. The nominal tensile strength of the bolt fub=400 N/mm2f_{ub} = 400\ \text{N/mm}^2, net tensile (stress) area Anb=245 mm2A_{nb} = 245\ \text{mm}^2, gross shank area Asb=314 mm2A_{sb} = 314\ \text{mm}^2. Use IS 800:2007. Also state the bearing strength assuming end distance and pitch give kb=0.49k_b = 0.49, plate thickness t=10t = 10 mm, fu=410 N/mm2f_u = 410\ \text{N/mm}^2.

Given: fub=400f_{ub}=400, Anb=245 mm2A_{nb}=245\ \text{mm}^2, Asb=314 mm2A_{sb}=314\ \text{mm}^2, γmb=1.25\gamma_{mb}=1.25, one shear plane through threads nn=1, ns=0\Rightarrow n_n=1,\ n_s=0.

Step 1 — Nominal shear capacity (IS 800 cl. 10.3.3):

Vnsb=fub3(nnAnb+nsAsb)=4003(1×245+0)=4001.732×245=230.9×245=56,580 NV_{nsb} = \frac{f_{ub}}{\sqrt3}\left(n_n A_{nb} + n_s A_{sb}\right) = \frac{400}{\sqrt3}\left(1\times245 + 0\right) = \frac{400}{1.732}\times245 = 230.9\times245 = 56{,}580\ \text{N}

Step 2 — Design shear strength:

Vdsb=Vnsbγmb=56,5801.25=45,264 N=45.3 kNV_{dsb} = \frac{V_{nsb}}{\gamma_{mb}} = \frac{56{,}580}{1.25} = 45{,}264\ \text{N} = \mathbf{45.3\ kN}

Step 3 — Bearing strength (IS 800 cl. 10.3.4):

Vdpb=2.5kbdtfuγmb=2.5×0.49×20×10×4101.25V_{dpb} = \frac{2.5\,k_b\,d\,t\,f_u}{\gamma_{mb}} = \frac{2.5\times0.49\times20\times10\times410}{1.25} =2.5×0.49×20×10×4101.25=100,4501.25=80,360 N=80.4 kN= \frac{2.5\times0.49\times20\times10\times410}{1.25} = \frac{100{,}450}{1.25} = 80{,}360\ \text{N} = \mathbf{80.4\ kN}

Result: Bolt value governed by shear =min(45.3, 80.4)=45.3 kN= \min(45.3,\ 80.4) = \mathbf{45.3\ kN} per bolt.

bolted-connectionbolt-strength
8short5 marks

An industrial roof truss has a span of 1212 m and trusses spaced at 44 m c/c. The roof covering plus purlins impose a dead load of 0.40 kN/m20.40\ \text{kN/m}^2 (on plan) and the imposed/live load is 0.75 kN/m20.75\ \text{kN/m}^2 (on plan). There are 66 panel points along the bottom chord carrying the load (5 interior + symmetry). For a single intermediate truss, compute (a) total factored gravity load on the truss, and (b) the factored panel point load assuming equal distribution over the loaded panel points (take effective loaded points such that load divides into the panels; use 66 equal nodal loads).

Given: span =12= 12 m, spacing =4= 4 m c/c, DL =0.40 kN/m2= 0.40\ \text{kN/m}^2, LL =0.75 kN/m2= 0.75\ \text{kN/m}^2, plan area per truss =12×4=48 m2= 12\times4 = 48\ \text{m}^2.

Step 1 — Service loads on one truss:

Dead load=0.40×48=19.2 kN\text{Dead load} = 0.40\times48 = 19.2\ \text{kN} Live load=0.75×48=36.0 kN\text{Live load} = 0.75\times48 = 36.0\ \text{kN}

Step 2 — Factored total load (load factor 1.51.5 for DL+LL):

Wu=1.5(DL+LL)=1.5(19.2+36.0)=1.5×55.2=82.8 kNW_u = 1.5\,(DL + LL) = 1.5\,(19.2 + 36.0) = 1.5\times55.2 = 82.8\ \text{kN}

Step 3 — Panel point (nodal) load: Distributing over 66 equal nodal loads:

P=Wu6=82.86=13.8 kNP = \frac{W_u}{6} = \frac{82.8}{6} = 13.8\ \text{kN}

(End nodes carry half panel each, but for uniform-panel modelling the interior nodal load =13.8 kN= \mathbf{13.8\ kN}, end nodes 6.9 kN\approx 6.9\ \text{kN}.)

Results:

  • Total factored gravity load on truss =82.8 kN= \mathbf{82.8\ kN}.
  • Factored panel point load (interior) =13.8 kN= \mathbf{13.8\ kN}.

These nodal loads are then applied at the top-chord joints to find member forces by the method of joints/sections.

roof-trussload-calculationpurlin
9short5 marks

A simply supported timber beam of rectangular section 100 mm×200 mm100\ \text{mm} \times 200\ \text{mm} (width ×\times depth) spans 3.03.0 m and carries a uniformly distributed load. The permissible bending stress (parallel to grain) is fb=10 N/mm2f_b = 10\ \text{N/mm}^2 and the permissible horizontal shear stress is τ=0.6 N/mm2\tau = 0.6\ \text{N/mm}^2 (Working Stress Method, IS 883). Determine (a) the safe UDL the beam can carry based on bending, and (b) check it for shear.

Given: b=100b=100 mm, d=200d=200 mm, L=3.0L=3.0 m =3000=3000 mm, fb=10 N/mm2f_b=10\ \text{N/mm}^2, τperm=0.6 N/mm2\tau_{perm}=0.6\ \text{N/mm}^2.

Step 1 — Section modulus:

Z=bd26=100×20026=100×40,0006=4,000,0006=666,667 mm3Z = \frac{b d^2}{6} = \frac{100\times200^2}{6} = \frac{100\times40{,}000}{6} = \frac{4{,}000{,}000}{6} = 666{,}667\ \text{mm}^3

Step 2 — Moment of resistance:

M=fbZ=10×666,667=6,666,670 N\cdotpmm=6.667 kN\cdotpmM = f_b \cdot Z = 10\times666{,}667 = 6{,}666{,}670\ \text{N·mm} = 6.667\ \text{kN·m}

Step 3 — Safe UDL from bending (M=wL2/8M = wL^2/8):

w=8ML2=8×6.667×10630002=53.33×1069,000,000=5.93 N/mm=5.93 kN/mw = \frac{8M}{L^2} = \frac{8\times6.667\times10^6}{3000^2} = \frac{53.33\times10^6}{9{,}000{,}000} = 5.93\ \text{N/mm} = \mathbf{5.93\ kN/m}

Step 4 — Shear check at this load: Maximum shear V=wL/2=5.93×3000/2=8895 N=8.9 kNV = wL/2 = 5.93\times3000/2 = 8895\ \text{N} = 8.9\ \text{kN}. Maximum horizontal shear stress for rectangular section:

τmax=3V2bd=3×88952×100×200=26,68540,000=0.667 N/mm2\tau_{max} = \frac{3V}{2bd} = \frac{3\times8895}{2\times100\times200} = \frac{26{,}685}{40{,}000} = 0.667\ \text{N/mm}^2

Since τmax=0.667>τperm=0.6 N/mm2\tau_{max}=0.667 > \tau_{perm}=0.6\ \text{N/mm}^2, shear governs.

Step 5 — Safe UDL from shear:

Vsafe=23τpermbd=23×0.6×100×200=8000 N=8.0 kNV_{safe} = \frac{2}{3}\,\tau_{perm}\,b\,d = \frac{2}{3}\times0.6\times100\times200 = 8000\ \text{N} = 8.0\ \text{kN} wshear=2VsafeL=2×80003000=5.33 N/mm=5.33 kN/mw_{shear} = \frac{2V_{safe}}{L} = \frac{2\times8000}{3000} = 5.33\ \text{N/mm} = 5.33\ \text{kN/m}

Conclusion: Safe UDL from bending =5.93 kN/m= 5.93\ \text{kN/m}, from shear =5.33 kN/m= 5.33\ \text{kN/m}. Shear governs; safe UDL =5.33 kN/m= 5.33\ \text{kN/m}.

timber-designbeam-bendingpermissible-stress
10short5 marks

Explain lateral-torsional buckling (LTB) of steel beams. State the factors affecting LTB and outline how IS 800:2007 accounts for it in the design of laterally unsupported beams (write the bending strength expression with terms defined).

Lateral-torsional buckling (LTB): When a beam bent about its major (strong) axis is not laterally restrained along the compression flange, at a critical load the compression flange tends to buckle sideways while the tension flange stays in place. This causes the cross-section to simultaneously deflect laterally and twist — a combined lateral deflection plus torsion known as lateral-torsional buckling. It is a stability failure that occurs before the full plastic moment is reached.

Factors affecting LTB:

  1. Unsupported length LLTL_{LT} — longer unbraced length lowers McrM_{cr} (most significant factor).
  2. Cross-sectional shape — torsional rigidity GJGJ and warping rigidity EIwEI_w; deep narrow sections (large h/bfh/b_f) are more prone.
  3. Lateral bending stiffness EIyEI_y (minor-axis stiffness).
  4. End/support conditions and restraint to twist and warping.
  5. Type and position of loading (load applied above shear centre is destabilizing).
  6. Moment gradient along the span (uniform moment is the most severe case).
  7. Material yield strength fyf_y and residual stresses/imperfections.

IS 800:2007 treatment (cl. 8.2.2): For a laterally unsupported beam the design bending strength is

Md=βbZpfbdM_d = \beta_b\, Z_p\, f_{bd}

where fbd=χLTfyγm0f_{bd} = \dfrac{\chi_{LT}\, f_y}{\gamma_{m0}} is the design bending compressive stress and χLT\chi_{LT} is the bending stress reduction factor:

χLT=1ϕLT+ϕLT2λˉLT21.0\chi_{LT} = \frac{1}{\phi_{LT} + \sqrt{\phi_{LT}^2 - \bar\lambda_{LT}^2}} \le 1.0 ϕLT=0.5[1+αLT(λˉLT0.2)+λˉLT2]\phi_{LT} = 0.5\left[1 + \alpha_{LT}(\bar\lambda_{LT} - 0.2) + \bar\lambda_{LT}^2\right] λˉLT=βbZpfyMcr\bar\lambda_{LT} = \sqrt{\frac{\beta_b Z_p f_y}{M_{cr}}}

Terms: βb=1.0\beta_b = 1.0 for plastic/compact, =Ze/Zp= Z_e/Z_p for semi-compact; ZpZ_p = plastic modulus; αLT\alpha_{LT} = imperfection factor (0.210.21 rolled, 0.490.49 welded); λˉLT\bar\lambda_{LT} = non-dimensional LTB slenderness; McrM_{cr} = elastic critical moment depending on EIyEI_y, GJGJ, EIwEI_w and effective length LLTL_{LT}. Shorter unbraced lengths give low λˉLT\bar\lambda_{LT}, χLT1\chi_{LT}\to1 (no LTB reduction); long lengths give large λˉLT\bar\lambda_{LT} and small χLT\chi_{LT}, sharply reducing capacity.

lateral-torsional-bucklingbeam-theoryconcepts
11short5 marks

Explain the classification of cross-sections (plastic, compact, semi-compact, slender) used in IS 800:2007 limit state design. Why is section classification important, and how does it influence the moment capacity used in design? Illustrate with the role of the width-to-thickness ratio.

Section classification (IS 800:2007, cl. 3.7): Sections are classified by the susceptibility of their compression elements (flange outstand, web) to local buckling before reaching a target stress/strain state. Classification is based on the width-to-thickness (b/tb/t, d/twd/t_w) ratio of the elements, compared against limiting values that depend on ε=250/fy\varepsilon = \sqrt{250/f_y}.

ClassBehaviourCapacity reachedβb\beta_b
1. PlasticDevelops plastic hinge with large rotation capacity (allows moment redistribution)Mp=Zpfy/γm0M_p = Z_p f_y/\gamma_{m0}1.0
2. CompactReaches plastic moment but limited rotationMp=Zpfy/γm0M_p = Z_p f_y/\gamma_{m0}1.0
3. Semi-compactReaches yield at extreme fibre only (elastic moment)My=Zefy/γm0M_y = Z_e f_y/\gamma_{m0}Ze/ZpZ_e/Z_p
4. SlenderBuckles locally before yield; effective section used<My< M_y (effective section)

Limiting b/tb/t examples (outstanding flange of rolled I-section): plastic 9.4ε\le 9.4\varepsilon, compact 10.5ε\le 10.5\varepsilon, semi-compact 15.7ε\le 15.7\varepsilon; web in bending: plastic 84ε\le 84\varepsilon, etc. (with ε=1\varepsilon=1 for Fe 410).

Importance:

  1. It determines whether the full plastic moment MpM_p or only the elastic moment MyM_y can be mobilized — directly fixing the design bending strength MdM_d.
  2. Plastic/compact sections permit plastic analysis and moment redistribution; slender sections cannot, and need reduced/effective-section design.
  3. It guards against premature local buckling of thin plate elements.

Role of b/tb/t: A small b/tb/t (thick, stocky elements) resists local buckling, allowing the section to yield fully and form a plastic hinge (Class 1/2). As b/tb/t increases, local buckling occurs earlier — first limiting capacity to the elastic moment (Class 3), then below yield (Class 4). Hence increasing b/tb/t progressively lowers the usable moment capacity, which is why classification precedes any member strength calculation in IS 800.

section-classificationlimit-state-methodconcepts

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